2 More Productivity & Accuracy Screen that continues to evolve for speedy and more reliable sieves. "Sieve separation" is an essential process for production and manufacturing. As a manufacturer of screens for sieve machines (wire mesh), we continue to develop products that meet all sorts of sieves with excellent performance.
3 PRE CRIMPED SCREEN 1 SCREEN FLAT TOP SCREEN flat top wire mesh TON-CAP SCREEN Thread wire mesh TY-ROD SCREEN Tyrod wire mesh WEDGE MESH SCREEN WEDGE WEDGE WIRE SCREEN Wedge Wire SCREEN Wire SCREEN PERFORATED SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCREEN SCR
WOVEN WIRE MESH flat weave wire mesh wire mesh wire mesh flat tatami mat Zhijin net twill zhijin net vertical line and horizontal line maintain a constant interval and alternately intersect one by one. You can get an accurate filter rating. This is a weaving type where warp and weft wires cross over two or more alternately, maintaining a consistent interval in the weave pattern. Twilled weave allows the use of thicker wire diameter compared to plain weave, as it has less bending depth of wires. This weave is similar to plain weave, with the only difference being that the weft wires are in contact with each other High strength can be obtained. It is mainly used for filtlation. This is a combination type of plain dutch and twilled weave,where the weft wires are in contact with one another and each crosses over two and more warp wires. It is mainly used for filtlation. Abundance of variations that can be used for various applications 4 Zhijin net
Method of calculating the opening of eyes Main specifications of flat-tatami weaving and twill-tatami weaving eyes: A A d A： Opening of eyes (mm) d: Wire diameter (mm) ε: Opening rate (%) M: Mesh opening rate: ε d M 25.4 A+d A = = x 100 flat weave and twill weave are determined by the combination of line diameter and mesh. Mesh' refers to the number of wires or openings counted per linear inch (25.4 mm) of wire mesh. The opening rate is also closely related to the line diameter and mesh, similar to the eye opening, and these are calculated as shown below. ■Please contact us for information other than those listed in the table. ■This is the value from the glass bead test. 310 150 110 86 69 12 24 30 40 50 64 110 200 250 0.6 0.38 0.23 0.18 0.14 0.42 0.26 0.14 0.26 0.14 0 0.0 0 0 0 0 0 0 0 0 0.0.0.0.0.0.0.5 0.5 0 0 5 0.0.0 0 0 0 0 0.0.0.0 0 0 0 0 5 0 0.0 5 0 0 5 0 0.0.0
7.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7.5.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.7.5.7.7.7.7.7.7 0 0 0 0 0 0 0 8.7.7.7.7.7.7 0 0 0 0 0 0 0
0.5.4 0.5.8.5.8.5.8.5.4.5.8.5.8.5.4.5.8.5.4.5.8.5.4.5.8.4.5.8.4.5.8.4.5.8.4.5.8.4.5.8.4.5.8.5.8.5.5.5.5.5.4.5.5.5.5.5.5.5.5.5.5.5.5.5.4.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.7.5.5.5.5.5.5.5.5.5.5.5.5.5.7.7. Please contact us for more information. ＊ This is the middle size of the mesh. ＊This table does not necessarily correspond to our stock items. (mm)
The following are typical methods of weaving. Hira-ori ○ It is a general weaving method. ○A thick line can be used for the mesh, and the strength is high. ○ It can be used not only for sieving but also for various application. In order to manufacture with wires processed in advance, a thick line can be used against the mesh ○Accurate mesh ○Accurate mesh ○Accurate mesh ○ A high hole rate is possible Preclimp wire mesh 8 Archclink weaving This is a weaving method in which only the intersection of the wire is attached. ○It is often used for test sieves because of the stable aperture. Klimp weaving ○ It is generally used for baking nets and covers in a weaving method that combines two or more waves. ○The opening ratio is hight,but it is not suitable for vibrating machines. φ2.6 x 10mm, φ2.3 x 9.5mm, φ1.6 x 10mm
Flat top wire mesh FLAT TOP SCREEN Features ○ It is a widely used weaving method for sifting medium to large lumps. ○Since the net surface is smooth, the processed material flows smoothly. ○It has a long life because there is no intensive wear at the intersection of the line. ○Retatively thin wires for aperture can be used. ○There is little gap in eyes, and sieve efficiency is improved. ○It can be used not only as sieving mesh but also as support mesh of tapping balls. Standard production range wire diameter φ1.6 to 19 mm Open 5 to 150 mm Smooth flow of powder particles is realized by the structure of a smooth net surface. It has uneven structure on the other side of the surface. φ6x30mm, φ2x7mm, φ4x15mm, 9
TON-CAP SCREEN rectangular mesh can reduce clogging and increase processing capacity ○ Features ○ The same line diameter and open eyes can be larger than flat wire mesh. ○You can use a thicker wire diameter than a flat-woven wire mesh and increase durability. ○For spherical particles, the reduced clogging is attributed to the two-point contacts with the wires. ○Flat top type is also available. You can select the direction of mesh opening ,depending on flow direction of the products. Slot opening is short against flow direction…※The long-term relative to the slot S flow…※0.4 0.5 0.5 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.3 0.3 1 1 1.3 1 1 1 1 1.3 1.3 1.3 1. 1.3 1 1 1 1.0.3 1. 1 1. 1.0.0.0.3 1.3 1.0.0. 1.0 1 1. 1.3 1 1 1
1.0/(1.5 x 3) x (1.2 x 7) mm φ0.7/(0.7 x 1.4) x (0.71 x 3.3) mm φ0.37/ (0.4 x 0.8) x (0.29 x 2) tn x 2mm tn x 0.3 mm tn x tn x 5 x tn x 5 x tn x 5 x 5 x tntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntntnt
12 2-point contact, solve clogging problem with high porosity Tyrod wire mesh TY-ROD SCREEN Tyrod wire mesh feature ○ It has a higher opening rate than ton cap wire mesh. ○Sieving efficiency will be reduced, but processing capacity will be imporved. Special Tyrod wire mesh features ○ This is a weaving method devised by our company as a countermeasure against severe clogging that could not be resolved with ton cap wire mesh and tie rod wire mesh. ○It is constructed with high-hardness special wire and flat wire. ○Due to its structure, the elongated mesh repels clogged materials, causing them to be flicked off. ○The use of flat wire results in a smooth surface with minimal undulations in the mesh. Standard specification Tyrod wire mesh standard specification Special Tyrod wire mesh standard specification wire mesh mounting direction The direction of the mesh can be selected for the flow of the processed material. Slot opening is short against flow direction ※The long-term relative to the slot S flow ※0 5.0 4.0 8.0 8.0 7.0 6.0 5.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 4.0 8.0 4.0 8.0 0.8 0.8 0.7 0.6 0.8 0.0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1.0 0 0 8 0 0
13 Tyrod wire mesh Special Tyrod wire mesh φ1.0 × (1.0 × 25) mm φ0.6 / (0.3 × 5) × (0.8 × 30) mm φ2.3 × (5.0 × 80) mm φ3.5 × (9.0 × 100.) mm) × 0 × 5 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 5 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 0 × 5 × 0 × 0 × 0
14 Wedge mesh wire mesh WEDGE MESH SCREEN Features ○ It consists of wedge wire and semi-round lines. ○It has smooth surface with high wear resistance. ○It is hard to get clogged. ○Usually slot S ※Will be used. 2.0 1.80 1.50 1.50 1.20 1.0 1.00 0.80 0.70 0.6 0.50 0.40 0.35 0.30 20 20 20 20 15 15 1516.
15 (1.2 × 1.6) / (1.2 × 3.6) × (0.35 × 16) mm (1.6 × 2.1) / (1.6 × 5) × 15 mm (1.0 × 15) × 15 mm (1.6 × 2.1) / (1.6 × 5 mm) × 8 mm) × 8 mm) × 1. 5 mm) × 1. 1. 1. 1. 1. × 1 mm) × 1. × 1. 1. 1. 1. 1. × 1. × 1. × 1. × 0 × 1. × 5 mm (1. 1. 1. 1.
16 With excellent performance that is hard to clogged with small slots, the application is wide Wedge wire screen WEDGE WIRE SCREEN features ○ It is hard to clogged and easy to wash backwards. ○Wire and rod are welded together at all intersections and it has high mechanical strength. ○You can choose the slot size freely. ○The surface is smooth. The standard dimension particles of the wire rod are only two-point contact, which can prevent clogging. Easy to clean by backwashing. 2.29 3.56 No.93 3.0 4.70 No.118 3.30 6.35 No.130 3.81 5.59 No.150 No.150 No.19 2.24 No.63 1.52 No.69 1.75 1.75 8 No.4 No.3 1.3 1.3 1.3 1.3 1.3 1.3 1.5 1.3 1.3 1.3 5 5 5 5 1.3 5 1.3 1.5 1.3 1.3 1.5 2 1.5 5 2 2 2 5 2 2 2 S+W S × 100 W S S： Slot size ：Wire width W 60 50 40 30 20 10 0.2 0.4 0.6 0.8 1.0% 1.4 1.6 1.6 1.8 2.0% 1.8 2.0% 1.8 2.0% NO. 8.0% 4.0% NO. 8% 1% 4% 1% 4% 1% 1% 1% 9.0% 1% 9.8% 1% 1% 1% 1% 1.8% 1% 1% 1% 1.8% 1.8% 1% 1.8% 1.8% 1% 1% 1% 1% 1.8%
17 pipe size screen slot size 0.5mm slot size 1.0mm slot size 0.5mm slot size 0.5mm slot size with hook Screen wire rod length rod length Rod screen wire length Rod pitch
60 。 Percentage of pore ratio 22.5% 40.0% 51.0% 58.0% 63.0% 20.0% 35.0% 44.0% 50.0% 54.5% 25.0% 44.5% 56.0% W 64.0% per hole per hole per hole per hole per hole per hole per hole per hole per hole per hole per hole per hole per hole = 1 per hole per hole = 1 per hole per hole per hole = 1 per hole = 1 per hole = 1 per hole = 1 per hole per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 per 1 Borehole diameter bone pitch parallel hole diameter pitch 45. 45. L2 S W L1 L2 W L1 S : 18 Pull wire mesh PERFORATED SCREEN Opening Rate Calculation Method ○ Round hole 60. Chidori ○ Long hole Chidori ○ Long hole parallel ○ Processing from round hole parallel plate has no discrepancies and excellent strength is outstanding compared to wire mesh, so there is less breakage. ○It is hard to get local abrasion because of the flat surface. ○Aperture is stable because it's perforated. ○Please ask us, if it's not within our standard specifications. Generally, it cannot be produced with a hole diameter or bone smaller than the plate thickness. Standard size stainless steel 1000 x 2000 1219 x 2438 (4'×8') Iron 914 x 1829 (3'×6') 1219 x 2438 (4'×8') 1524 x 3048 (5'×10').
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● φ1.0 φ1.5 φ2.0 φ3.0 φ4.0 φ5.0 φ6.0 φ8.0 φ10.0 φ15.0 φ20.0 P2.0 P3.0 P3.5 P5.0 P7.0 P8.0 P9.0 P10.0 P15.0 P20.0 P30.0 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Stainless steel hole diameter (mm) Pitch (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness (mm) Thickness) Thickness) Thickness (mm) Thickness) 0) 0 0 0 0 0.8mm) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ※How to remove it is 60°C. As shown in the figure, reverse sieves are more effective than sieves. Processed material processing material 19 Setting wire mesh Standard specification Output range and edge left behind flow of processed material with staggering and reverse staggering staggering staggering
20 φ1 × P2 60° Chidori opening rate 22.6% φ5 × P8 60° Chidori opening rate 35.4% φ8 × P10 60° Chidori opening rate 57.9% □8 × P11 Chidori opening rate 52.9% □6×P9 parallel opening rate 44.4% □10 × P13 parallel opening rate 59.2% (2 × 4) Long hole x 60 ° Chidori opening rate 20.4% (3 × 10) Long hole parallel opening rate 36.0% (2 × 15) Long hole Hellingbon opening rate 35.6%
21 Excellent corrosion resistance and abundant variation features ○ excel in chemical resistance. ○Harder to get clogged than stainless steel wire mesh. ○Nylon plastic mesh is light and this makes it possible to seive more quietly. Polyester net ○ Opening = 6 to 4000 μm. ○It has excellent acid resistance. ○It is a net that has little growth due to temperature changes. (MAX130 °C) Teflon network ○ Opening = 70 to 2000 μm. ○It has the highest chemical resistance among resin nets. ○Suitable for sieve and filtering at high temperatures. (MAX160 °C) nylon network ○ Opening = 1 to 4000 μm. ○Even with the same eye opening, you can select the weaving method according to the application. ○It is used in many mills. ○It has excellent alkaline resistance. (MAX80 °C) Resin net PLASTIC MESH Other/polypropylene net opening = 105 to 3360μm, polyethylene net opening = 112 to 4310μm, silk bolting cloth (silk net) Fig. 190 to 1250μm, carbon fiber nylon net opening = 50~150 μm 50 50 50 50 50 50 50 50 50 μm 50 μm 50 μm 50 μm 50 μm 5 μm 50 5 μm 5 μm 50 μm 50 μm 5 μm 5 μm 5 μm 5 μm 5 μm 5 μm ∗5
22 OTHER TYPE OFSCREEN Other decorative wire mesh BA20S BA16S4B OV25S-C SQ10S-C SQ10B-C OV25B
23 Sintered wire mesh rope Zhijin net Welded wire mesh expand metal turtle shell wire mesh rubber screen wire mesh for pulp mold φ0.17 x 7 flame / φ0.37 x 25/20mesh φ1.2 x P12.7 t0.8 x P(7 x 12.7) φ0.8 x mesh 10.8 x 8 □43×P60 60° Chidori U-shaped hook twill weave φ0.19×40mesh
24 tension hook TENSION HOOK Flow direction and mesh direction R V2 Inner width and outside width d V1 flow direction of processing object S side tension slot S-end tension slot S-end tension slot L-end tension ton cap wire mesh, tyrod wire mesh, etc. For the wire mesh with a rectangular mesh, there is a flow direction of the processed object. ※Please specify either the inner width or the outer width. Hook No. V1 (mm) V2 (mm) d (degree) R (mm) Thickness of hook plate (mm) stainless steel 1 30 (50) 6 2 25 (25) 50 5 3.0 3.2 3 25 (25) 45 3 1.5 1.6 1.0 2 2 2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 2 2 2 5 5 2 2 5 2 2 5 5 2 2 2 2 2 2 3 3 3 3 3 3 2 2 3 3 3 3 3 3 3 ※The size of V2 varies slightly depending on the thickness of the wire mesh. ※Hooks No. 3 to 5 can be rived in the V2 part. ※Hooks No.6 and No.7 are hooks that have the same effect as with rivets without rivets. Ttension hook standard specification terminal processing of wire mesh (example) Ftting stop welding welding folding silicone application (EVA welding is also possible).
25 Type of tension hook This is a type in which the wire mesh wire is bent directly without using hook No.1 board. It is mainly used for wire mesh with a wire diameter of φ6.0mm or more. Hook No.2 This is a type in which a bent board is welded to a wire mesh wire. It is mainly used for wire mesh with a wire diameter of φ4.0mm or more. Hook No.3 U-shaped wire mesh is inserted between the bent boards and bent. It is mainly used for wire mesh with wire diameter of φ1.0 to 4.5 mm. In some cases, rivet is processed to prevent the wire mesh from missing. It is a type in which rubber packing (standard is white natural rubber) is placed between hook No.4 HOOK No.3 boards. It is mainly used for wire mesh with a wire diameter of less than φ1.0mm. In some cases, rivet is processed to prevent the wire mesh from missing. A rubber packing (standard is a white natural rubber) and a plate are placed between the hook No.5 HOOK No.3 boards to make the wire mesh more difficult. It is mainly used for wire mesh with a wire diameter of less than φ1.0mm. It is also possible to make it harder to come off by rivet processing. Hook No.6 (Rivetless Hook *) Based on the structure of Hook No.5, it is a type that makes it difficult to remove the wire mesh without using rivets. It is mainly used for wire mesh with a wire diameter of less than φ0.21. The tensile strength is equal to or greater than that with rivets. No.7 Newly developed rivetless hook ※ Rivetless hook ※A new lineup. We have covered the range of wire diameter φ0.21 to φ0.9mm, which was previously difficult to apply. Furthermore, with a completely new idea, the gap between the hook plate and the wire mesh, where processed material is likely to remain, has been suppressed. The tensile strength is equal to or greater than that of the rivet, and the gap between the hook plate and wire mesh is equal to or less than that of the rivet. ※There may be problems such as the generation of metal powder due to rivet hole processing and the loosening of nets from the rivet part. We are working on the development of "Rivetless Hook", a tension hook that does not use rivets. Suitable for food-related sifting processes.
26 New steel types have been added to the KMG mesh, which was developed as a countermeasure against foreign contamination. Foreign matter contamination due to breakage of the wire mesh must be avoided, especially in the food and pharmaceutical manufacturing process. Therefore, we provide a magnetic wire mesh "KMG Mesh" so that we can collect the fragments even if the wire mesh is broken. In order to further extend the service life of KMG Mesh, we have developed a higher-strength steel product "Dermaloy" in addition to the conventional steel type "KNM21". The KMG mesh can be selected from the following two types of magnetic materials. １．Magnetic stainless steel "KNM21" wire mesh (patented) 2. High durability and magnetic stainless steel "Dharmaroy" wire mesh applied to applications where ferromagnetic wire mesh is required. It is possible to weave up to φ0.1 or more * 100mesh. Applicable wire rod diameter φ0.6 or less for applications that require a wire mesh with excellent wear resistance and fatigue resistance. ： Dermaloy I (weaving up to about 350mesh / patented) exceeds φ0.6 ： Durmalloy II ※(Weaving up to φ1.6mm is possible / patent application is being filed) ※Dharmaroy II We have developed a high-strength steel type Dharmaroy II in a thick wire diameter area exceeding φ0.6, which could not be supported by Darmaroy I until now. Moreover, it has a high level of corrosion resistance and it has strong magnetism second to KNM21. Please refer to the various evaluation results on the right page. (Supplement) Comparison of SUS304 ： Based on SUS304, a general austenitic stainless steel, a standard (“1”), various evaluation results are graphed relatively. KMG Mesh R
27 12 10 8 6 4 2 10 Comparison with SUS304 [-] Abrasion test fatigue test (MIT-resistant) magnet aspiration test wire mesh specification: Stress corrosion cracking test salt water spray test (150 times) DurmalloyI SUS304 KNM21 6 5 4 3 2 1 0 Comparison of tensile test fatigue test (roller-resistant folding) Magnet suction test wire mesh specification: φ0.6 ※Evaluation results of x 14mesh (* φ0.6 is outside the scope of Darmaloi II.) Fig. 5×1 Temperature fraction 5×1 intension 5×1 intension 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 5×1 in Fig. 1 in Fig. 1 in Fig. 2 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 1 in Fig. 8 Fig.
28 Example of use (processing example) shelf net strainer round sieve machine square shifter square sieve round sieve sieve machine
29 Test Sieve TEST SIEVES is used to measure particle size distribution, and the accuracy of eye opening is very important. Under stringent quality control, we meticulously choose materials and weave wire mesh using high-precision, specialized weaving looms. All finished wire meshes undergo a comprehensive inspection following the JIS Z8801-1 (Test sieves - Metal wire sieves) standards. Only those that meet the required standards are approved for shipment. It is also possible to issue a certification certificate and data table at a separate cost. It is also possible to attach a proofreading certificate from the Japan Quality Assurance Organization (JQA), which is certified as a proofreading organization based on ISO/IEC17025. 30 25 20 15 10 10 5.0 10 10 10 10 106 10.5.0 3.0 3.0 3.0 3.0 7.0 3.0 7.0 3.0 7.0 3.0 7.0 3.0 7.0 3.5.5.5.0 3.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.5.0 7.5.5.0 3.5.5.5.0 7.5.5.5.5.0 b) Because the number of sieves to be measured is small, σ0 is not realistic, so it is not specified. Note a) The nominal opening (38 μm or more) is based on Table 2 of ISO565 (main dimensions: R20/3, auxiliary dimensions: R40/3). Note a) The nominal opening is based on Table 1 and Table 2 of ISO565 (Auxiliary Dimension: R20).
30 The reason for the proper tension sieve net is that the looseness of the net generates secondary vibrations that are different from the original vibration of the sieve machine, resulting in fatigue destruction of the wires. Therefore, it is necessary to apply appropriate tension to the sieve net. The figure below shows the results of a wire mesh tensile test and is generally referred to as the S-S curve. Stickness is taken on the horizontal axis and tensile loads such as unit widths are taken on the vertical axis, and this is used as tension. The strain at the yield point is usually around 1%. In the Kansai wire network, 0.25 to 0.5 times the yield point is appropriate tension. Therefore, the appropriate tension indicates the strain of 0.25 to 0.5%. The higher the opening rate, the lower the clogging. ○The processing capacity is improved. ○The efficiency of sieves is high (be careful of gaps). ○The net is weak and the life is short. ○There is a gap in the eyes, and the opening of the eyes is easy to go wrong. Problems of clogging The biggest challenge in stimulating is clogging, which has various symptoms as shown below. You have to think about countermeasures according to each symptom. Symptom-cause countermeasures Increase the amplitude and frequency of the machine. Increase the opening rate by narrowing the line diameter. Manage the tension of the net to make it optimal tension. Take measures to prevent clogging, such as tapping balls and chain mounting. Consider toncap wire mesh and tie rod wire mesh. The vibration of the machine is weak. The opening rate is low. The tension of the net is weak. We do not take measures to prevent clogging. The shape of the mesh. Particles that are similar to the size of the mesh in one mesh are packed so that they can be pushed one by one. It has a network wire and 3 to 4 contact points, making it the most difficult to remove. A two-stage formula is used to remove long ones separately. It's caught in the mesh. It occurs when long things such as lint, pieces of cloth, and wire are contained. Reduce the supply. Change the vibration conditions of the machine. Take measures to prevent clogging, such as tapping balls and chain mounting. Take measures to remove power such as earth, corona discharge, and humidification. There is a large supply. We do not take measures to prevent clogging. Due to static electricity. Particles smaller than the mesh gather in a single mesh, push each other, and clogged. Generally, it is prone to the supply side. Single clogged clogged clogged clogged clogged 5 0.5% 1.0 10 15 strain (%) 20 25 tension (N/mm) opening rate 25% opening rate 40% Opening rate 60% “Sieved reading book” Shigeo Miwa 0. Take measures to remove power such as earth, corona discharge, and humidification. Increase the amplitude and frequency of the machine. Consider toncap wire mesh with rectangular mesh and tie rod wire mesh. Consider fluorinated resin coatings. It depends on water. Due to static electricity. Others It is clogged with particles attached. d A Ｇ： Estimated weight (kg/m) A: Open eye (mm) ε: Opening rate (%) G = 12.7 × d A + d G = M × d 22 2 A + d A = 2 × 100 ε d M 25.4 = A M: Mesh d: Line diameter (mm)
31 Various problems may arise during the selection process. The table below shows the typical causes and solutions. Trouble and solution of wire mesh breaks so that the wire mesh is torn. Wire mesh is worn and broken by abrasion The wire mesh is partially broken. (Always the same place breaks) The wire net wire breaks so that it breaks. There's a lot of clogging. I want to increase the processing capacity. I want to improve the efficiency of sieve. The wire mesh is mixed in. ・Secondary vibration of the net is conceivable. Regularly perform tension management to increase and tighten. ・Check that the tension of the net is uniform. ・In the case of square sieves, check that the middle net receiving rubber is not worn. ・Make the line diameter thicker. ※Attention: The processing capacity may be reduced due to a decrease in the opening rate. ・If the lower side of the net is worn, it is conceivable to wear by a tapping ball. Reduce the number of tapping balls or hit the entire sieve net evenly. Alternatively, consider setting up a protective network. ・If the processing material is concentrated, the input method is distributed. ・If the tapping ball is concentrated in a specific location, ensure that it hits the entire sieve net evenly. ・Check the processing material and environment. If the net is corroded, the material is changed. ・Reduce the supply. ・The wire diameter is narrowed to increase the opening rate. ※Attention: The strength of the wire mesh may decrease. ・Consider toncaps and tyrod wire mesh. ※Attention: The sifting accuracy may be poor. ・Consider measures to prevent clogging, such as tapping balls. ・When sieve a highly viscosity object, consider fluorinated resin coating. ・The wire diameter is narrowed to increase the opening rate. ※Attention: The strength of the wire mesh may decrease. ・Consider toncaps and tyrod wire mesh. ※Attention: The sifting accuracy may be poor. ・Consider the wire mesh for JIS Z8801 (test sieve). ・Consider flat top and arch clamp wire mesh. ・Consider a wire mesh with a thickness of the line diameter and a small gap. ・Increase the porosity (be careful of blindness). ・Perform periodic inspections to detect wear and tear and tear early. ・Consider magnetic materials such as KNM21 and dermaloy, and remove them with magnets. ・Consider the resin network. ・Consider the wire mesh. Problem cause and solution strength processing capacity sieve efficiency Strength processing capacity Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency Sieve efficiency S This drawing is a guide and may differ from the actual one. Net wire net 10 mm or more Particle size 1 mm to 10 mm Particle size 100 μm to 1 mm Particle size 100 μm or less Wet wire mesh net 4 16 4 18 18 9 12 8 9 18 9 18 9 18 9 18 9 18 Net wire net wire mesh Net wire mesh Net wire mesh Net wire mesh Net wire mesh Net wire mesh Net wire mesh Net wire mesh Net wire mesh Net 4 Net 4 Net wire mesh Net 4 Net 4 Net 4 Net 4 Net 4 Net 1 4 Net 4 Net 1 1 4 4 4 Net 1 4 Net 4 Net 4 Net 4 Net 4 Net 4 Net 4 4 Net 4 Net 4 Net
32 Manufacturing process testing and inspection equipment Material inspection We manufacture products that customers can use with peace of mind through our own quality control system. In addition, we have obtained ISO9001:2015 certification at our plant with the aim of building better systems. Image processing inspector Universal Material Tester Projector
33 Finishing (cutting, hooking, etc.) Additional final inspection (pores, welding, etc.) Shipment microscope transmission tester
SUS410 SUS430 SUS304L SUS304L SUS304L SUS310 SUS310S ≤ 0.2 ≤ 0.5.0 ≤ 0.0 ≤ 0.0 ≤ 0.0 0.0 ≤ 0.0 ≤ 0.0 rmacium ≤ 0.0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ≤ 0 0 0 0 0 0 0 0 0 0 ● - ○ × SUS410 × × □ × × × × - - ○ ○ × × - × - - - - × - - - - - × - - ○ - - × ○ - × × SUS430 ○ × □ × × × × □ - ○ ● ○ ○ - □ - × - - × - - - - - □ - - ○ - - × ○ - × × SUS304 ● ○ × × × ○ × ● ● ○ ● ● ● × ● × × × □ × × × × × × × ● ● ○ □ □ □ ● × ● × SUS316 ○ ○ ○ × × ○ × ● × ○ ● ● ● ● ● ● ○ □ ● ○ × × □ × □ × ● ● ○ □ □ ○ ● X×××××××××××××××××××××××××××××××× □ × - × ● × × × × - ○ × ○ □ Copper××××××××××××××××××××××××××××××××× □ □ ○ □ × × × □ ○ × × ○ □ × □ × × ○ □ Nickel Nickel x □ × □ × × - × □ × × × × × × ○ - □ □ □ × □ - □ ○ × × ○ ● ● ○ × × ○ Monel × × □ □ ○ × × × □ ○ ○ ○ □ × ● × ○ × □ ○ □ × ● ● □ ○ × × ○ ● ● ○ × × ○ ○ Inconel ● ○ ● ● ● ● ● ● ○ ○ ● ● ● × ● × ● □ □ ● ● × □ - - ○ × × ● ● ● ○ ○ □ ○ ○ Titanium Titanium ● ● ○ × × × ○ - - × ● ● ● ● ● - - ● □ ● × ● - - - ● ● ● ● □ - ● □ ● ○ ● ● ＜0.05mm/year ○ ＜0.5mm/year □ 0.5～1.25mm/year × ＞1.25mm/year temperature Temperrature (°C) boiling point Boiling point Boiling point 20 20 20 20 20 20 100 20 Optional temperature Not specified 20 20 20 Boiling point 20 Boiling point 20 Boiling point ≥ Boiling point 82 Optional temperature Not specified temperature Notting point 8 Not point 8 Not point 8 Not specified 6 8 8.6 6 6 6 8 8 8 8 8.6 6 6 6 0 0 0 8. 6 0 0 0 20 20 20 0 8 20 Boiling point Boiling point Boiling point Boiling
29 Business items Our products Woven wire mesh for general chemical industry screening, filtering, printing, etc. Wire conveyor belt and system heat treatment, drying, cooling, refrigerating, cleaning, dehydration, sintering, transportation, etc. Spiral conveyor system refrigerating, cooling, streaming, storing, drying, etc. Vibrating screen, perforated plate, rubber screen screening, dehydration, sludge draining, drying, protection, decoration, etc. Wedge wire screen dehydration, sludge draining, screening, filtering, drying, etc. Test sieve, Ro-Tap shaker particle size distribution measurement Filter and system filtering, dust collecting, powder transportation, etc. Wire mesh demister, various column packing absorption, distillation, rectification, fractional distillation, deodorization, crystallization, dust collecting, etc. Stainless steel mount cushioning, shock absorption Knitted mesh EMI shielding, gaskets, silencers, packing, etc. Plastic woven mesh screening, filtering, transportation, sludge draning, printing, etc. Heat resistant mesh sling meterial handling ●Wire mesh classification, filtration, printing, etc. for general chemical industry ●Wire conveyor belts and system heat treatment, drying, cooling, freezing, cleaning, dehydration, sintering, transport, etc. ●Spiral conveyor system freezing, cooling, steaming, storage, drying, etc. ●Wire mesh for vibration sieve, wire mesh, rubber screen classification, dewatering, mud removal, drying, protection, decoration, etc. ●Wedge wire screen dewatering, mud removal, classification, filtration, drying, etc. ●Test sieve particle size distribution measurement ●Filters and systems filtration, dust collection, powder transportation, etc. ●Wire Mesh Demister, various makimono absorption, distillation, distillation, deodorization, crystals, dust collection, etc. ●Stainless mount vibration isolation and shock absorption ●Knit mesh noise cut, gasket, silencer, packing, etc. ●Manufacture, drying, transport, dehydration, classification, filtration, printing, etc. of Plastic Mesh ●2-7-8 Inari, Naniwa-ku, Osaka 556-0023 Head office: 7-8, 2-chome, Inari, Naniwa-ku, Osaka 556-0023 TEL. 06-6562-1281 FAX. 06-6562-2103 Tokyo Branch 2-19-8 Iwamotocho, Chiyoda-ku, Tokyo 101-0032 Tokyo branch: 19-8, 2-chome, Iwamoto-cho, Chiyoda-ku, Tokyo 101-0032 TEL. 03-3863-0101 FAX. 03-3863-0102 Nagoya Branch Nagoya Branch 1-9-17 Kanayama 1-chome, Naka-ku, Nagoya Branch: Kanayama-Suzuki Bldg. 6F 9-17, 1-chome, Kanayama, Naka-ku, Nagoya 460-0022 TEL. 052-323-1110 FAX. 052-323-1220 Fukuoka Branch Fukuoka Branch, Hakata Station Minami 6-6-26, Hakata Station, Hakata-ku, Fukuoka City, 812-0016, Japan Phone: 6-26,6-chome, Hakataekiminami, Hakataku, Fukuoka, 812-0016 TEL. 092-481-7080 FAX. 092-481-7082 Osaka Plant: 14-11, Ideie-cho, Kawanishi-shi, Hyogo 666-0011 Osaka Plant: 14-11, Dezaike-cho, Kawanishi, Hyogo 666-0011 TEL. 072-759-1015 FAX. 072-759-7773 Bando Plant, 6 Midori no Sato, Bando Plant, Bando, Ibaraki 306-0658, Japan Phone: 6, Midorinosato, Bando City, Ibaraki 306-0658 TEL. 0297-38-8010 FAX. 0297-38-8011 Amagasaki Plant: 2-38-chome, Ohama-cho, Amagasaki, Amagasaki Plant: 2-38 Ohhama-cho, Amagasaki City, Hyogo 660-0095 TEL. 06-6430-7612 FAX. 06-6430-2890 Osaka Products Center Osaka 2-7-8 Inari, Naniwa-ku, Osaka 556-0023 Osaka Distribution Center: 7-8, 2-chome, Inari, Naniwa-ku, Osaka 556-0023 TEL. 06-6561-2101 FAX. 06-6561-2102 Affiliated companies: Related company KANSAI U.S.A. CORPORATION 18134 Brookes Bend, Houston, TX 77094 TEL/FAX. +1-281-647-6855 SIAM WIRE NETTING CO., LTD. Northern Region Industrial Estate 89/2 Moo 4, Highway No. 11 Tambol Banklang, Amphur Muang, Lamphun 51000 Thailand TEL. +66-53-581516～8 FAX. +66-53-581519 KANSAI WIRE NETTING TECHNOLOGY(KUNSHAN)CO., LTD. No.268 Jinsong Road, Wusongjiang Industrial Park Kunshan, Jiangsu Province, PRC TEL. +86-512-5759-7575 FAX. +86-512-5759-7117 INTERNATIONAL MESH PRODUCTS PTE., LTD. 371 Beach Road ♯19-11, Keypoint, Singapore 199597 TEL. +65-6435-2425 FAX. +65-6536-2678 TMA CORPORATION PTY LTD 48 Century Road Malaga. Western Australia 6090 Australia TEL. +61-8-9249-3868 FAX. +61-8-9249-1021 TERMI MESH JAPAN CO.,LTD. (in the head office building) 2-7-8, Inari, Naniwa-ku, Osaka 556-0023 TEL. 06-6563-6510 FAX. 06-6563-6555wn Kansai Wire Netting Co.,Lt.jp
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