Wire conveyor belts, which excel in heat, corrosion and abrasion resistance, are widely used for variety of processes in comprehensive. WIRE CONVEYOR BELT and SYSTEM
The overlap of reliable technology expands rich power.
2-wire conveyor belts are widely used not only for transportation but also for heat treatment, drying, cooling, freezing, heating, sterilization, cleaning and dehydration. Since the first commercialization of wire conveyor belts in Japan in 1947, we have been producing wire conveyor belts and systems that meet customer needs through engineering based on excellent production technology and abundant experience. Reliable technology allows us to display our maximum abilities. Wire conveyor belts are widely used, not only for transportation but also in heat treating, drying, cooling, refrigerating, heating, sterilizing, washing, and dehydration. In 1947 our company was the first in Japan to start marketing wire conveyor belts. Now, our company is producing wire conveyor belts and systems, meeting demands of our customers, and applying our engineering skill to create excellent production technology based on our long experience. Direct Drive Belt & System DIRECT DRIVE BELT AND SYSTEM wire conveyor belt WIRE CONVEYOR BELTS PLASTIC WIRE PLASTIC WIRE BELT PLAFLON PLAFLON Rope Zhijin Network WOVEN WINPEN WIRE ROPESH HIGH TEMPERATURE BELTS Chain
DIRECT DRIVE BELT DIRECT DRIVE BELT 3 TYPE No. DDK2 The left and right spirals are alternately embedded and connected by a crimped rod and driven by a dedicated sprocket. The dedicated sprocket is designed by specification of belts. The left-wound and right-wound spirals are arranged alternately and jointed with the pre-crimped rods. Since the direct sprocket drive is applied, the belt must conform to the specific specification. Feature Advantages ●As driven by sprocket, no slip meandering. Because the sprocket is used for driving, slip and meandering do not occur. ●Since rotating diameter can be reduced, transfer of transport material is smooth. Since the rotation diameter at terminals is small, smooth load transfer is ensured. ●Our proprietary Hardy-2 ※This belt uses less stretchy and hard to deform. Because Kansai's unique Hardy-2 (※) is used, the belt is characterized by little elongation and high deformation resistance. ●Light weight because the number of parts is smaller than a belt with a chain. As compared to the chain driven belt DDK2 requires smaller number of component parts, so that it is lighter. ●Washing is easy because there is little dead space. Because of reduced dead space, easy washing is ensured. ●The standard specification of the belt is fixed, making it easy to select. Since the standard specification of belts has been established, selection is easy. ●It is a system with low total cost. The system is characterized by lower total cost. DDK2-5-6.35-1.2-0.9 3 Rod diameter Rod diameter 2 Rod pitch 1 Spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter Spiral diameter ■How to represent a belt Designation ■Standard specification (nominal size) Standard specification (nominal size) ※Hardy-2 has a hard line of SUS304 with a hardness of 30% or more. Hardy-2 uses SUS304 hard wire having hardness increased by more than 30%. Table 1 Table 1 1 2 3 4 This graph shows the growth of ordinary products at a certain load of 100. Comparison of growth at the same load Ordinary product 100 100 71.4 80 60 40 20 0 Hardy-2 does not extend than normal product as shown in the graph. In addition, since the hardness is increased by 30% or more, it excels in wear resistance and has a longer life. By making the belt Hardy-2, it realizes reliable driving and long life. As is evident from the figure the elongation of Hardy-2 is smaller than that of ordinary belts. Because of increased hardness (by more than 30%) it has excellent wear resistance and longer service life. Hardy-2 ensures reliable drive and long life. ■Strong belt Hardy-2 Strong belt - Hardy-2 - Figure 1 Figure 1 Figure 2 Figure 2 Figure 2 The elongation of normal belt under specific load is taken as 100. Comparison of elongation under the same load Ordinary units specification Weight (kg/m2) DDK2-16.9-19.05-19.05-1.6 3.32 DDK2-16.9-19.0-2.0 5.34 DDK2-10.1-12.7 −1.4 1.4 1.4 1.4 1.4 1.4 −1.4 1.4 1.4 −1.4 1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −1.4 −4 −1.4 −1.4 −
4 DDK2-16.9-19.05-1.6-1.6 DDK2-7.2-8.5-1.2-1.2 DDK2-10.1-12.7-1.4-1.4 DDK2-5.0-6.35-1.2-1.2 1 2 4 3
5 DIRECT DRIVE SYSTEM DIRECT DRIVE SYSTEM DDS Other ■DDS Direct Drive sprocket DDS Direct drive sprocket To ensure that the belt is driven, hook the teeth into the mesh of the belt and turn it directly. The materials are UHWWPE and casting stainless steel. The direct drive sprockets engage with the belt meshes and turn directly so as to ensure steady belt drive. The materials are UHMWPE and SUS303 Stainless steel(casting). 5 Figure 3 Figure 3 Belt type Belt type DDK2-16.9-19.05-1.6 DDK2-16.9-19.05-2.0-2.0 Weight kg/m2 3.32 5.34 Allowable tension N/m 1470 3630. Procket Scket Procket. W-F L H Number of teeth 8 50.0 50.8 38.4 57.2 25.5 12 7.4 2 4.5 1 4.5 2 4.5 2 18.4 18.4 18.4 18.4 1.5 1.5 4.5 8 4 8 8 8 8 8 8 8 8 8 4 4 1 8 1 1 4 8 4.7.5 8 8 8 1 8 8 8 1 4 4 4.7.7.5 1 4 4 4 4 4 4.5 4 8 8 4 8 8 4 8 ■Standard specification (nominal size) Standard specification (nominal size) △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △) Sprocket Sprocket Sprocket is also stainless steel s) Sprocket is also stainless steel s) Sprocket is also Sprocket is also in stock is also in stock is also in stock is also in stock is also in stock is also in stock of stainless steel)
6 ■DDFR direct drive filler roll DDFR Direct drive filler roll ■DDSB Direct Drive support Bearing DDSB Direct drive support Between the bearing sprockets to prevent deflection of the belt. The material is UHWWPE. These rolls are used to prevent deflection of belts. The material is UHMWPE. Supports shaft in the middle when excessive strain occurs on shaft. The material is UHWWPE. When excessive strain occurs in the shaft, this bearing is used to support shaft. The material is UHMWPE. W F・F L F・F H ■SD belt system SD belt system We also provide SD belt system that is combined with one-row tooth sprocket. The SUS303 sprocket material is compatible with sprocket dimensions other than standard specifications. It is also effective when sprockets equivalent to the drum diameter is required, such as when replacing an existing drum drive. SD belt system with single row teeth sprocket is available. Sprocket material is SUS 303 and special specifications can be made. This is good for replacing friction roller system with same size sprocket as existing drive roller. B. D. O. D. W 6 7 Figure 4 Figure 4 Figure 5 Figure 5 Figure 5 abc ※SD-1 and SD-6 are special specifications. If SD-1 and SD-6 are selected, a meeting is required. SD-1, SD-6 is a special specification. A previous arrangement will be needed in case of choosing SD-1, SD-6. ■Examples of application type Design SD-1 ※ SD-2 SD-3 SD-4 SD-5 SD-6 ※ Belt type Belt type K2-15-20-2.6-2.3 K2-12.5-15-2.3-2.0 K2-10-12.5-2.0-1.8 K2-7.5-1.8-1.6 K2-5.0-7.5-1.6-1.2 K2-1.2 K2-1.2 K2-1.5-1.1.5-1.5-1.5-1.5-1.5-1.2-1.2 K2-1.5-1.2-1.5-1.5-1.5-1.2 K2-1.5-1.5-1.5-1.5-1.5-1.5-1.2 K2-1. W8 B.D Number of teeth 10 131 37.50 116.6 10 99 31.25 86.2 10 83 25.00 71.3 10 67 26.25 56.3 12 60 27.50 51.6 7 5.6 5.6 7 5.6 7 7 5.6 7 5.5.5.5.6 5.5.6 15 8 15 8 Light 8 Light 8 Light 8 Light 8 Light 8 Light 8 Light 15 5 8 Light 7 5.6 15 8 Light 8 Light 8 Light 8 Light 8 Light
7 DIRECT DRIVE BELT&SYSTEM Direct Drive Belt is a transport device that uses the DIRECT DRIVE BELT&SYSTEM direct drive belt. It can be used for transporting small products and crossing lines. Conveyor belt system with direct drive belt. And it can be used for transportation and transfer of small products. Feature Advantages ●There is no slip or meandering, and it is resistant to stretching, deformation, and wear. Non-slip & No meandering. High resistance performance in elongation , deformation and wear. ●aperture selection suitable for conveying products is possible. Possible to choose a suitable opening of belt for productsize. ●Since rotating diameter is small, transfer of transport material is smooth. Smooth transfer of product because of the small diameter of end roller. ●Made of all stainless steel, it can be washed every day and is clean. Washable everyday and keep it clean because it's all stainless steel. Direct Drive Belt & System DIRECT DRIVE BELT SYSTEM 89
8 All stainless steel-made Stainless steel-made ●Since the body frame and belt are made of stainless steel, it is very hygienic and is ideal for food transport. Of course, it can be used for purposes other than food transport. Extreme hygiene because all frames and belt of the machine are made of stainless steel and it's optimum for food transportation aswell as for other products. Made-to-order, custom-made design ●We will design and produce according to the local layout. Design and Manufacture of machine for each condition and each layout. ●The use and purpose are not limited, and we will prepare one unit according to your request. Provide a machine which meets requirements for any applications and purpose. ●There are also plenty of options such as saucers, shots, and side guides. Many options available such as drain pan,shoot,side guard. ●Shoots and side guides can be removed without tools, making it easy to clean. Easy cleaning because shoot and guide are dis-mountable without tool. video
−4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 − −4.0 −4.0 −4.0 − −4.0 −4.0 −4. − − − − − −4. − −4.0 − −4.0 −4.0 −4.0 −4.0 −4. −4.0 − −4.0 − − − ■Typical specification (nominal size) This is a type in which a left-handed and right-handed spiral is alternately embedded and connected by a crimp-processed rod. The left-wound and right-wound spirals are alternately arranged and jointed with the pre-crimped rods. Feature Advantages ●Belt which can be used most widely. Widest range of application. ●It has a stable structure that does not mean easily. Stable construction for straight belt running. ■Designation K2-15-20-3.0-2.6 Table 3 Figure 6 Figure 6 Figure 1 2 3 4 BALANCED BELT 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 Spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter
10 K2-10-15-2.0-1.8 K2-3-4-1.0-1.0 K2-3.1-3.3-0.9-0.8 11 13 14 K2-7-10-1.6-1.4 12 K2-20-25-3.2-3.0 10
GRATEX BELT GRATEX BELT 11 TYPE No. F2, A2 left and right spirals are alternately embedded and connected in a straight-lined rod. A2 with rod pitch less than twice spiral pitch. F2 with rod pitch more than twice. The left-wound and right-wound spirals are alternately arranged and jointed with the straight rods. If the rod pitch is less than two-fold spiral pitch, the belts are called A2. If the rod pitch is equal to or greater than two-fold spiral pitch, the belts are called F2. Feature Advantages ●conveying of unstable product is possible because surface is smooth. The surface is flat, so that unstable items can be carried. ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be carried. ●It can be used for high temperature. The belts can be used at high temperature. ●aperture can be made small, so small conveying is possible. The belts can have tight mesh, they can carry small materials. F2-6-20-3.2-2.6 A2-8-14-3.2-3.0 Specification weight Weight (kg/m2) F2-8.5-30-6.0-4.0 43.5 F2-7.5-26-4.0-3.2 28.4 F2 -6.4 F2 -6.3.3.3.3.3.3.3.3.3.3.0.3.3.3.3.0 −1 −4 −4.0.0 −4.0 −1 −1 −1 −1 −4.0.0 −1 −1 −4.0.0 −1 −3.0 −1 −4.0.0.0 − ■Typical specification of F2 (nominal size) Specification weight Weight (kg/m2) A2-9 -16 -4.0 -3.2 30.5 A2-8 -14 -3.2 -3.0 28.3 A2-6 -8 -2.6 -2.0 21.0 A2-6 -2.0 21.0 A2-1.0 -1.0 -1.0 -1.0 8 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -2 -1.0 -1.0 -1. ■Typical specification of A2 (nominal size) Typical specification of A2 (nominal size) F2-6-20-3.2-2.6 A2-4.8-8-2.3-1.8 ■Designation 15 16 Figure 7 Figure 7 Table 4 Table 5 Table 5 Table 5 1 4 3 2 3 Rod diameter Rod diameter 2 Rod pitch 1 Spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter Spiral diameter 3 rod diameter Rod diameter 2 Rod pitch diameter Spiral diameter Spiral diameter 1 1
DOUBLE BALANCED BELT 12 TYPE No. K2W, A2W DOUBLE BALANCED BELT Figure 8 Figure 8 K2W is a K2 type, A2W is an A2 type spiral, and K2W is a crimped rod, and A2W is a type connected by a straight rod. K2W uses the K2 type spiral (double) whereas A2W uses the A2 type spiral (double). K2W uses the pre-crimped rods to joint whereas A2W uses the straight rods. Feature Advantages ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be carried. ●It can be used even at high temperature. The belts can be used at high temperature. ●aperture can be made small, so small conveying is possible. Having fine mesh, the belts can be used for transportation of small items. A2W-6.5-12-2.6-2.3 K2W-6-12-2.0 Specification weight Weight (kg/m2) K2W - 15 - 30 -6.0 -5.0 40.6 K2W −12.5 - 35.0 -4.0 26.82 KW −4.0 −4.0 −4.8 KW −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.0 −4.6 KW −4.0 −4.0 −4 ■− 40 − 8.1 − 6.2 − 6.2 − 6.1 A2W − 8.1 − 8.2 − 8.2 − 8.1 A2W − 8.2 − 8.2 − 8.2 − 3.2 − 2.6 2.7 A2W − 7 − − − − − 15.3.2.2.3.3.3.3.3.3.3.3.3.3.3.3.3.3.3.3.3.2 −6 −4.3.3.3.2 −4.3.2 −4.3.3.2 −6 −4.2 −4.2 ■A2W typical specification of A2W (nominal size) K2W-7.2-17-3.2-2.6 A2W-4-7-1.8-1.2 ■Designation 18 17 Table 6 Table 6 Table 7 Table 7 1 3 2 4 3 Rod diameter Rod diameter 2 Rod pitch 1 spiral pitch Spiral pitch 4 Spiral diameter Spiral diameter 3 Rod diameter Rod diameter 2 Rod pitch diameter Spiral pitch diameter Spiral pitch diameter 4
COMPOUND BALANCED BELT COMPOUND BALANCED BELT 13 TYPE No. A4, A3 left-handed and right-handed spirals are alternately assembled and connected by a straight-processed rod. A4 is a type in which one spiral is connected by four rods. A3 is a type in which one spiral is connected by three rods. The left-wound and right-wound spirals are fitted tightly together alternately and jointed with straight rods. A4 uses 4 rods for one spiral to joint. A3 uses 3 rods for one spiral to joint. Feature Advantages ●conveying of small parts and unstable products is possible because the surface is smooth. Since the surface is flat and smooth, the belts can carry small items and unstable products. ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be transported. ●With large surface pressure of belt, it can be used for press process. The belt strength against pressure is high, so that the belts can be used for processing under pressure. ●It can be used for the refinement and cleaning process of textile products. The belts can be used for textile products refining and cleaning process. ●It can be used even at high temperature. The belts can be used at high temperature. A4－10.5－5.7－2.6－2.3 A3－8.5－5.6－2.6－2.3 ■2-3.0 4.1 A4-11.7 -6.5 - 3.0 4.1 A4-10.5 -5.7 - 2.3 35.0 A4-9 -5.0 30.8 A4-9 -5.0 2.3 -2.0 30.8 A4-7.2 2.0 2.7.0 2.0 1 1 1 1 1 1 1 1 1 1 1 1 1 2.8.8.8.0 1 1 1 4.0 1 1 1 1 4.7.7.7.7.0 1 1 1 1 1 1 1 4.0 1 4.0 4.8 ■A3-9.6-6-3.0 -2.6 40.0 A3-8.5-5.6-2.3 33.8 A3-7.9-4.9-2.3-2.0 8.0 A3-8.5-5.6-2.3 33.8 A3-7.9-2.3-2.0 2.0 8.0 8.0 8.0 8.8.8.3-1-1-1-1-1 8.8.8.8.3-1-1-1-1-1-1-1-1-1-1-1-1 8.8.8.8.8.3-1-1-1-1-1-1-1-1-1-1-1-1 ■A3 typical specification of A3 (nominal size) A4-10-5-2.3-2.0 A4-6.2-3.7-1.4 A4-3.8-1.4 A4-3.7-2.1-1.2-0.8 A3-5.8-4.2-2.0-1.6 19 Diameter pitch diameter Rot 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1.2 Spir 1 1.2 Spir Spirl 1.2 Spirl 1.2 Spir 1.2 Spirl Spech 9 Spirl Spirch 1.2 Spirl 1 1.2 1.2 Spirl Spech 1.2 1.2 1:
CONVENTIONAL BELT CONVENTIONAL BELT 14 TYPE No. S This type contains a spiral in the same direction. Spirals wound in the same direction are arranged. Feature Advantages ●It's a low cost belt. Low cost ●The weight of the belt is light. Light weight ●Converting the winding direction of the spiral at regular intervals is enough to make it difficult to meander. Creep to one direction can be avoided by changing the spiral winding direction with regular intervals. S-20-2.3 1 Spiral eye open Spiral mesh spacing 2 Spiral diameter Spiral diameter ■S-25-3.0 6.9 S-25-2.6 4.7 S-20-2.3 4.5 S-20-2.0 3.1 S-2.0 3.1 S-2.0 3.1 S-2.0 3.1 S-15-2.0 1.1 S-1.0 3.4.4.4.4.4.4.0 1 1 1 1 1 1 1 1 1 1 1 1 4.4.4.4.4.4.4.4.4.0 1 1 1 1 8.0 8.0 1 1 1 1 1 1 1 8.0 1 1 1 1 1 1 ■S-10-1.4 3.5 S-8-1.6 5.5 S-8-1.4 4.2 S-6-1.4 6.3 S-8-1.2 S-8.4 4.2 S-6-1.4 6.3 S-6-1.2 3.9 - S-1.2 3.9 − Figure 1 1 1 1 1 1 1 5.5.0 Figure 3 S-5.5.5.5.1 1 1 1 1 1 1 3 S-5.5.0 Figure 3 S-1 1.0 Figure 3 S-1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ②
5.2 − 5.2 − 5.0 − 5.0 − 5.0 − 5.0 − 5.0 − (1.5 × 12.7) 17.6 FW − 18 − − 27.4 − 5.0 − (1.5 × 12.7) FLAT W.7 − − − − − − 5.7.5.5.7.5.5.5.7.5.5.5.5.5.5.5.5 − − − − − − − − − − − − − − 17.0 − 17.5 − 17.0 − − − ■Standard specification (nominal size) Standard specification (nominal size) FW-24-27.4-5.0-(1.5 x 12.7) ■How to represent a belt This is a type in which the Designation flat wire is continuously processed into a lattice shape and connected by a straight-processed rod. The flat wires are arranged in the form of lattice and jointed with the straight rods. Feature Advantages ●Sprocket drive enables reliable and stable running. The positive sprocket drive ensures stable running. ●Since the open area is large, it is highly breathable and dewaterable. Large open area ensures high air permeability and dehydration capacity. ●Belt surface is smooth and conveying of products prone to tipping is possible. Because the belt has smooth surface, it can carry unstable products. ●washing is easy. The belt can be easily washed. ●CFW can be used for curve. CFW can be used for the curved conveyor. 15 Figure 11 Figure 11 Table 11 1 1 2 3 4 3 Rod diameter Rod diameter 2 Rod pitch 1 flat line pitch flat wire pitch 4 flat linear Size of flat wire ※The pitch is nominal. If you need detailed dimensions, please contact us.
16 FW-16-27.4-3.0-(1.2 x 9.5) FW-24-27.4-5.0-(1.5 x 12.7) FW-14-13.85-3.0-(1.2 x 9.5) CFW-24-27.4-5.0-1.0-1.0-1.5 (1.5) FW-1.5 (1.5.5.5) FW-1.5) FW-1.5 FW-1.5 FW-1.5 FW-1.5 FW-2 FW-1.5 FW-2 FW-2 FW-1.5 FW-2 FW-2 FW-2 FW-1.
FLAT FLEX BELT FLAT FLEX BELT 17 TYPE No. BL, commonly known as "chocolate conveyor belt", is a type that is made by continuously bending and processing wires. Usually these belts are called Chocolate Conveyor belts which are made by assembling the successively bent wires. Feature Advantages ●Sprocket drive enables reliable and stable running. The sprocket drive ensures positive and stable running. ●The rotating diameter can be reduced, and the product can be transferred smoothly. The rotation diameter at terminals is small, so that smooth products transfer is ensured. ●washing is easy and sanitary. Easy washing is ensured. ●Since the open area is large, it is highly breathable and dewaterable. Because of large open area, high air permeability and dehydration capacity are ensured. Spin BL-10-1.6-13-S ■Standard specifications Standard specification ■Designation pitch mm (mm) Pitch wire diameter φ (mm) Wire diameter Minimum span (mm) Minimum span (mm) Overall width 5 0.9 30 30 to 4200 6 1 30 7 1.2 30 7 1.4 30 30 1.6 1.6 30 1.6 1 1.6 30 8 1.
18 BL-12.7-1.8 BL-8.5-1.6 (with stopper) 32 33 BL-8.5-1.6 BL-7-1.2 35 36 BL-10-1.6 34 (with product stopper)
Specification weight Weight (kg/m2) R2 −6 −6 − 63.5 − 63.5 − 63.5 − 2.6 32.9 R2 −4.6 −4.6 − 50.8 − 8.0 − 2.3 24.2 R2 − 4 − 5.8.8.8.8.8.8.8.8.2 R2 R2 5.2 5.2 4.2 − − 5.2 5.2 − 5.2 − 5.2 − − − − − 5.6 − 5.5.6 − − − − − − 5.2 − − − There are two ways to enlarge aperture: collar insertion and spot welding. Usually these belts are called Eye Link belts. Wires are formed into eye-links and jointed with rods. The mesh opening is increased by inserting collars or by spot welding. Feature Advantages ●Sprocket drive enables reliable and stable operation. The positive sprocket drive ensures stable running. ●The surface is smooth, suitable to transport unstable products. The belts have smooth surface, so that unstable products can be carried. ●washing is easy. Washing is easy. ●Since the open area is large, it is highly breathable and dewaterable. The aperture can be increased for high air permeability and dehydration capacity. ●conveying of high speed and heavy load is possible with reinforcement plate. Reinforcement plate links are made for heavy load and high speed. R2－4－25.4－6.0－2.0 ■How to represent a belt Designation ■Standard specification (nominal size) Figure 13 Figure 13 Table 13 13 Table 13 14 3 2 3 Rod diameter Rod width 2 Rod pitch 1 glasses link Eye link pitch 4 Glasses link diameter Eye link diameter Eye link diameter
20 R2-10-38.1-6.0-2.0 (welding type) R2-4-31.75-7.0-2.0 R2-5.2-50-6.0-2.6 R2-2.4-5.0-1.2 (with chain) 37 38 39 40 f ■Examples of application (with chain) (welded type)
SANI GRID BELT SANI GRID BELT 21 TYPE No. R1, R1S R1-15.875-5 R1S-5-0.9 R1-19.05-5.0 (with U bar) The simplest type is made by bent and processed. Depending on the type, it is available to install a U-bar to prevent the product from falling. Material is SUS 304 or hard carbon steel. wire diameter 3mm or less type is called R1S. Both ends of straight wire are bent, and the wires having bent ends are assembled. These belts are most simple ones. Some versions can be provided with the U bars preventing products falling. The material is generally SUS304 or hard steel wire. The belts having wire diameter 3 mm or less are called R1S. Feature Advantages ●High open area with high opening rate. ●Since the structure is simple, washing is easy. Simple structure ensuring easy washing. ●Sprocket drive enables reliable and stable operation. The positive sprocket drive ensures stable running. R1ー19.05ー5.0 ■How to represent the belt Designation R1S - 7-1.6 ■Designation Specification R1 - 25.4 - 6.0 R1 - 19.05 - 6.0 R1 - 6.0 R1 - 19.05 - 19.05 - 5.0 R1 - 15.875 - 5.0 R1 - 12.7 - 4.0 ■1 Standard specification of R1 Specification R1S - 12.7 - 3.0 R1S - 12.7 - 12.7 - 2.6 R1S - 10 - 2.3 R1S - 10 - 2.0 R1S - 8 - 1.8 R1S - 7 - 1.6 ■Standard specification of R1S Figure 14 Figure 14 Figure 15 Figure 15 Figure 15 Table 14 Table 14 Table 14 Table 14 Table 15 Table 15 43 42 41 1 2 1 2 1 Rod pitch Rod pitch 2 Rod diameter Rod diameter Rod diameter (with U-U-U-Rod diameter)
4-22 Special type SPECIAL TYPE K2-6-10-1.6-1.6 (Platform convex with flat plate protrusion) K3-5.1-7.2-1.6-1.2 KF2-5-6.5-1.4 (-1.2 × 1.6) KF2-4-9-1.4 (1.4.4.4.4.4.4.4.4 (1.4 (1.4.4.4.4-1.4-1.4.4.4-1.2 KF.4-1.4-1.2 KF.4-1.2 KF.2 KF.2-1.2-1.2 KF.2-1.2-1.2-1.2-1
PLASTIC WIRE BELT Planet PLASTIC WIRE BELT This net is mainly woven using polyester materials, and there are weaving methods such as flat weave, twill weave, vermilion weave, poly weave, etc. Designed suitable for Conveyor applications, it is flexible yet resilient and can be used in various applications. Plastic wire belts woven mainly of polyester fiber. Various types of weave are available, such as plain weave, twilled weave, satin weave, double-layer, etc. Optimal design to obtain high degrees of flexibility and durability, our plastic wire belts can be used in a wide range of applications. Feature Advantages ●It is very light and easy to handle. Lightweight and easy to treat ●It can be used at high speed. Available under high-speed operation ●This product is highly breathable, rigid, and dehydrated. Good air permeability, dehydration performance and rigidity ■Standard Specifications (single weaving) (Single Layer) Type Mesh (book/2.54cm) Spatial rate Porosity (%) Network Thickness (mm) Material Remarks vertical Warp horizontal Weft DOP-9S 10 10 47 1.7 PPS ※2、 ※4 DOP-10K 11 10 39 1.7 PET ※1、 ※4 DOP-10EGR 10 11 40 1.5 PET ※4、 ※5 DOP-14KR 15 15.5 45 1.1 PET ※1、 ※4 OP-16K 17 15 26 1.3 PET ※1 DOP-18K 19.5 19 36 0.9 PET ※1、 ※4 DOP-18F 22 22 23 1.1 PET ※3、 ※4 DOP-18S 21 21 32 1.0 PPS ※2、 ※4 ※Hydrolysis resistance grade 1: Hydrolysis resistance grade ※2: Chemical and heat resistance grade (chemical and heat resistance grade) ※Fluorine coated varieties (Fluorine coating) 3: ※4: Heat Restriction Prevention Processed Varieties (Anti-heat shrinking treatment) ※Flat yarn for warp wires Type Mesh (book/2.54cm) Spatial rate Porosity (%) Thickness (mm) Material Remarks Vertical Warp Weft OP-25K 28 27 32 0.7 PET ※1 DOP-25K 30 29 29 0.7 PET ※1、 ※4 DOP-30S 34 32 27 0.7 PPS ※2、 ※4 OP-54 60 44 20 0.5 PET DOP-54 56 48 19 0.5 PET ※4 OL-16K 18.5 17 21.1 1.6 PET ※1 OS-44 51 35 21 0.8 PET OS-60 69 53 19 0.6 PET (multi-layer) Type mesh Mesh (book / 2.54cm) Bermeability Air permeability (cm3/cm2/s) Network Thickness (mm) Material Remarks PP 2 PP 4 2 0 0 0 0 0 0 0 2 0 0 0 0 x 0 x 2 0 x 2 0 x 2 0 0 0 5 0 x 1 0 0 x 0 0 x 0 x 0 x 0 x 0 x 1 6 0 0 6 0 0 0 0 0 0 0 0 0 ※6 PP-60RE(B) 63 16×2 350 1.5 PET ※6 PP-100RE 104 14×2 270 1.5 PET ※6 ※6: Antistatic treatment (Ro cloth) (Filter Cloth) Type mesh Mesh (main/2.54cm) Bermeability Air permeability (cm3/cm2/s) Network Thickness Thickness (mm) Material Remarks Vertical Warp Wright Weft S3685S 38 20 160 1.6 HR Nh 6
58 59 60 ＰＰ－１００ＲＥ ＰＰ－６０ＲＥ（Ａ） ＳＥ６０９０Ｓ 55 56 57 Ｎｈ６０７５Ｒ ＯＳ－４４ ＯＬ－１６Ｋ 52 53 54 ＤＯＰ－３０Ｓ ＤＯＰ－１８Ｋ ＤＯＰ－１０ＥＧＲ 24
PLAFLON PLAFLON PLAFLON Alamide and glass fiber meshes and sheets are coated with fluorine resin, and can be used in various fields including food, printing, and textiles. Plaflon is made of aramid fiber or glass fiber with a fluororesin coating. It can be used in a variety of fields, such as the food, printing, and textile industries. Feature Advantages ●It is heat-resistant and can be used at wide temperature. Superior heat resistance allows it to be used across a wide range of temperatures. ●Fluoropolymer coating excels in non-adhesive and deforming effects. Fluororesin coating realizes non-adhesive and superior exfoliative performance of the surface. (Sheet type) Type Thickness (mm) Base material TPS-08H 0.16 Alamid fiber Aramid fiber Aramid fiber TPS-12H 0.31 Alamid fiberglass 0.31 Alamid fiberglass 0.31 Alamid fiberglass 5 Glass fiberglass 5 Glass fiberglass 3 Glass fiberglass 3 Glass fiberglass 3 Glass fiberg ※PLAFLON has other varieties besides the above. Other types of Plaflon are also available. 61 62 mesh type Mesh type sheet type Sheet type ■Glass fiber 5 5 1.15 GT5 fiber Glass fiber 5.5 GT5.5 fiber Glass fiber 5.5 GT5.5 GT5.5 GT-15 GT5 GT5 GT-15 GT5 GT5 GT5 GT-12 GT-5 GT5 GT-12 GT5 GT5 GT5 Glass fiber Glass fiber Glass fiber Glass fiber Glass fiber Glass fiber Glass fiber 5 5 5 5 GT1 5 5 GT1 GT1 5 GT5 GT1 GT5 GT1 5 GT1 GT1 GT1 GT1 GT1 GT5 GT5 GT1 GT5 GT5 GT5 GT1 GT5 GT5 5 GT5 GT5 GT5
WOVEN WIRE ROPE MESH WOVEN WIRE ROPE MESH ROPE MESH ROPE This is a flexible type of wire mesh woven using rope wires on the vertical line of Zhijin net. In addition, rolling processing is also possible. Wire mesh woven using wire rope in the warp direction imparts greater flexibility. It can be calendered as an option. Feature Advantages ●It is mainly used for belt filter and dryer. This belt is mainly used for belt filters and dryers. ●Since aperture of belt is small, fine product conveying is possible. Since the belt has small apertures, it can convey small products. ●The belt is thin and light. The belt is thin and lightweight. ●This product has a large opening rate and is rich in breathability and dehydration. High open area produces high air permeability and dehydration capacity. ●washing is easy. Easy to wash. (φ0.23 x 7 twists 7-ply)/φ0.7 x 10mesh RS-16 (φ0.13 x 7 twists 7-ply)/φ0.4 x 30/24mesh 63 65 64 ■Standard specifications Specification weight Weight (kg/m2) (φ0.3×7 twisted 7-ply)/φ1.0×5/5mesh 2.5 (φ0.25×7 twisted 7-ply)/φ0.8×6.5/6.5mesh 2.0 (0.3) 0.2.0 (10.2) 0. ◆There is also an RS type specializing in runnability. RS type is specialized in running performance. Table 18 Table 18 ■RS-2 RS type Specification weight Weight (kg/m2) RS-10 (φ0.234×7 twisted 7-ply)/φ0.61×10/10mesh 1.7 RS-16 (φ0.213 × 7 twisted 7-ply)/φ0.61×16 RS-16 RS-2 RS-2 2 RS-2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
HIGH TEMPERATURE BELT 27 Use applications under high temperature belt belts include sintering, brazing, quenching, firing, tempering, tempering, and slow cooling. It is important to select the appropriate belt type and material that can withstand even at high temperatures. These belts can be used for sintering, brazing, hardening, firing, tempering, lehr, etc. It is important to select the belt type and material which can endure high temperature. How to select a high-temperature belt Selecting the belt for high-temperature 1) Use temperature and atmosphere We will select the optimal material for gas. Select the material best suited to the operating temperature and atmosphere gas. 2) Select a belt type that can withstand loads. Select the belt type capable of enduring load. 3) Select a mesh suitable for the product. Select the mesh suited to products. Uses belt type Belt type Sintering brazing quenching Hardening Firing Firing Tempering Tempering Tempering K2W, A2W, A4, A4, RRW K2W, A2W, A4, F2 K2, A4 K2W, A4, F2 K2, A4 K2W, A4 K2W, A4, A4, A4, A4, A4, A4, A4, K2, A4, K2, A4, K2, A4, K2, A4, K2, A4, K2, A4, A4, A4, K2, A4, K2, K2, K2, K2, A4, K2, A4, K2, A4, K2, A4, K2, ※・NCHW1 ・ SUS310S SUS304 ・ (SUS410) ・ (SUS430) SUS304 ・ SUS410 ・ (SUS430) ・ (SWRM) Material Materials ■Typical use, belt type, material Typical use, belt type and materials ■Main materials components Components of common materials Materials Materials SUH 330 AISI 314 SUS 310S Inconel601 ※ NCHW1 SUS 304 SUS 410 SUS 430 ≤ 0.15 ≤ 0.25 ≤ 0.0 ≤ 0.15 ≤ 0.0 ≤ 0.0 ≤ 0.0 ≤ 0.0 ≤ 0.0 ≤ 0.0 to 0.0 ≤ 0.0 0 0 0 to 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 to 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 to 0 0 0 0 0 0 0 ※Inconel601 ※Is a registered trademark of INCO Corporation. ※Inconel601 ※is the registered trade mark of INCO LIMITED. ※Inconel601 ※Is a registered trademark of INCO Corporation. ※Inconel601 ※is the registered trade mark of INCO LIMITED. HIGH TEMPERATURE BELT Table 20 Table 20 Table 21 Table 21
28 A4-7.2-4.2-2.0-1.6 F2-7-30-4.0-3.2 K2W-5-10-2.0-1.8 66 67 69 68 RRW-7-12-2.6-2.6
HIGH TEMPERATURE BELT 29 TYPE No. RR, RRW type often used for metal heat treatment. Spirals wound in one direction assembled and rod-through at intersection of spirals. These belts are used for heat treatment of metal products. The spirals of the same direction are arranged, and the rods are passed through the spiral intersections. Feature Advantages ●This belt has very little width shrinkage. The belts are characterized by extremely reduced widthwise shrinkage. ●The unique structure of this belt is large in allowable tension. Because of unique structure the belts have high allowable tension. Specification Weight (kg/m2) RR ー 27-25 ー 4.0 4.0 15.3 RR ー 25-23 ー4.0 17.1 RR ー20 18 RR 13.2 13.9 RR 13.9 RR 2 1.3 1 1. ■Typical specification of RR (nominal size) Typical specification of RR (nominal size) ■Typical specification of RRW (nominal size) Typical specification of RRW (nominal size) ■How to represent a belt Designation ■Designation RR − 20-18 − 3.2 RRW − 12.5-25 − 5.0-4.0 ROD REINFORCED BELT Figure 16 Figure 17 Figure 17 Figure 17 Specification Weight (kg/m2) pitch diameter 12. RRW 12.
30 RRW-12.5-25-5.0-4.0 RR-12-12-2.0-2.0 RRW-7-12-2.6-2.6 RR-10-10-2.0-2.0 72 71 70 73
CHAIN DRIVEN BELT 31 conveyor belt with chain attached to both sides of normal wire conveyor belt. Belt and chain are matched by stay pin. These belts are made by fitting chains to both sides of ordinary wire conveyor belt. The belt and chain are synchronized through stays (cross supports). Feature Advantages ●Since the chain is driven by sprockets, there is no meandering. Because chain is driven by sprocket, meandering does not occur. ●By adjusting the pitch of the belt, it can be assembled into various types of chains. Various types of chain can be applied by adjusting belt pitch. ●The chain and stay make it easy to install francs and stoppers. It is easy to attach side guard and product stopper in combination with chain and stay. Chain c/c Chain c/c Chain c/c Chain core K2 Stepin type K2 stay pin type K2 GK-1 type K2 GK-1 type K2 GK-1 type Type of stay 1stpin type Stay pin type ●It is a general type that incorporates a step-cut round bar (stee pin) into the pins of the chains on both sides, and the belt is a type in which the thickness of the lassen is adjusted so that the round bar passes through the lassen. The step-cut round rod (stay pin) is fitted to chain at both sides, and the thickness of spiral is adjusted so that the round rod passes inside the spiral. Constant thickness Constant thickness Large lassen Embedded With large spiral lassen Embedded With triangular spiral CHAIN DRIVEN BELT 75 76 77 Stepin type Stay pin type 74 Figure 18 Figure 19 Figure 19 Figure 19:
32 Chain cores Chain c/c K2 flat bar type K2 flat bar type 2 attachment type Attachment type ●Flat bar type Flat bar type A chain with Attachment is used to attach a flat bar to the Attachment on both sides, and the flat bar is a type that passes through the lassen or puts a belt on the flat bar like the stee pin type. To bring the belt to the chain center, you need to insert a spacer between Attachment and the flat bar. Chain with attachment is used. Flat bar is fitted to attachment at both sides. The flat bar is passed inside the spiral (as with stay pin type) or the belt is put on the flat bar. Spacer must be provided between the attachment and the flat bar so that the belt is located in the chain center. ●Angle channel type This type is used to prevent deflection, such as when the chain cores are wide or when the belt-receiving rail cannot be installed due to heavy loads. Assemble with the same mounting method as the flat bar. This type is used to prevent deflection in case chain c/c is wide but support rail can not be installed. The same installation procedure as that applied to the flat bar is applied. ●It is similar to the pipe type Pipe type angle type, but it is necessary to crush the pipe to be attached to the Attachment. In addition, by adopting the EP type in the chain, it is possible to assemble the same as the Stepin type, and it is lightweight and less likely to produce deflection in the width direction. Similar to angle type. With pipe type, however, it is necessary to crush pipe ends so as to fit to the attachment. If EP type chain is used, the same assembling procedure as that applied to the stay pin type can be applied. In this case the weight is reduced, and the widthwise deflection is suppressed. Figure 20 Figure 20 Figure 21 Figure 21 Figure 22 Chain C/c K2 Pipe + EP type K2 pipe + EP type Chain c/c K2 angle type Attachment type 79 Large Losen Embedded With large spiral 78
CHAIN DRIVEN BELT 33 Belts Applicable belts can be mounted on most types of belts, including the Zhijin net type. It is possible to fit to the belts of almost all types, including woven wire rope mesh type. Method of selecting wire conveyor belt with chain Selection of wire conveyor belt with chain 1) Belt selection Belt selection The belt type, wire diameter, and pitch are selected according to the type, shape, dimensions, and weight of the conveyor belt. Select the belt type, wire diameter and pitch according to type, shape, size, and weight of products. Selection of chain support Selection of chain and support The chain stee is selected based on the conditions of the transport and the width, length, speed, and mechanical layout of the belt. Select the chain and stay according to product conditions, belt width, length, speed, machine layout, etc. With angle product stopper flange with stopper, With side guard with stopper, angle product stopper 80 81 conveyor belt with chain CHAIN DRIVEN BELT
34 Excerpt from Catalog of Tsubakimoto Chieiin Co., Ltd. Cited from catalog of catalog of Tsubakimoto Chain Co. 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 4.0 8.0 8.0 8.0 8.0 5.0 5.5.0 4.5.5.5.5.5.5.5.5.5.5.0 5.0 5.5.0 5.0 4.0 4.5.0 5.0 5.0 4.0 5.5.0 5.0 4.0 4. ■Chain dimension table Chain size Unit (mm)
CURVE CONVEYOR BELT 35 Curve Conveyor is used to connect lines and change direction. Sprocket drive enables reliable and stable operation. The curve conveyor is used for line connection or direction change. The sprocket drive ensures reliable and stable running. ■Typical specification of CR1 (nominal size) Typical specification of CR1 (nominal size) ■Typical specification of CBL (nominal size) 0 Specification of CBL (nominal size) Type pitch line diameter (mm) Inside R 1 19.05 15.875 6.0 5.0 5.0 5.0 5.0 5.0 5.0 762 Type Pitch (mm) Inside pitch diameter 19.0 mm (mm) Inside pitch diameter 1 mm 0 0 mm 0 mm 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Wire 0 Wire 0 Wire 0 Wire 0 Wire 0 Wire 0 Wire 0 0 0 Wire 0 0 Wire 0 Wire width 0 Wire 0 0 0 Wire 0 ■Standard specification of CFW (nominal size) Standard specification of CFW (nominal size) ■Standard specification of CCSP (CCF2) Standard specification of CCSP (CCF2) (nominal size) Specification CFW-24-27.4-5.0-(1.5 x 12.7) CFW-18-27.4-5.0-(1.5 x 12.7) ※The minimum curvature radius is 2.2 times the width of the belt. ※Min. inside R = Belt width x 2.2 ※Depending on the chain manufacturer and material, it may be smaller than the dimensions in the table above. ※It may be smaller than value in the table according to chain maker and type of material. The CR1, CBL, and CCSP (CCF2) are only for curves and have a fixed inner curvature radius. The LR, LF2, and CFW can be used in combination with curves and straight lines with a single belt. For more information, please contact us. CR1,CBL and CCSP(CCF2) are only used for curve and inside radius is fixed. LR,LF2 and CFW are flexible to be used for both curve and straight in one belt. Please contact for details. Chain No. Inner circumference Outside 40 50 60 50 50 60 40 × 2 60 80 2 80 60 × 2 400 500 600 100 200 400 100 300 500 W/W = W = W = 6000 R = W = W = W = R = R = R = 4 / W = R = R = R = R = R = R = R = R = R = 4 / W = ※Minimum value of inner curvature radius Min. within radius ※Minimum chain core Min. chain c/c relationship between inner curvature radius (R) and chain cores (W) Inside radius (R) and Chain c/c (W) curve conveyor belt CURVE CONVEYOR BELT Table 25 Table 25 Table 26 Table 26 Table 27 Table 27 Table 28 Table 28
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