Wire conveyor belts, which excel in heat, corrosion and abrasion resistance, are widely used for variety of processes in comprehensive. WIRE CONVEYOR BELT and SYSTEM
The overlap of reliable technologies expands rich power.
2-wire conveyor belts are widely used for heat treatment, drying, cooling, refrigeration, heating, sterilization, cleaning, dehydration, etc. Since we first commercialized wire conveyor belts in Japan in 1947, we have been producing wire conveyor belts and systems that meet customer needs through engineering based on excellent production technology and extensive experience. Reliable technology allows us to display our maximum abilities. Wire conveyor belts are widely used, not only for transportation but also in heat treating, drying, cooling, refrigerating, heating, sterilizing, washing, and dehydration. In 1947 our company was the first in Japan to start marketing wire conveyor belts. Now, our company is producing wire conveyor belts and systems, meeting demands of our customers, and applying our engineering skill to create excellent production technology based on our long experience. Direct Drive Belt and System DIRECT DRIVE BELT AND SYSTEM WIRE CONVEYOR BELTS Planet PLAFLON Rope Zhijin net WOVEN WIRE ROPE MESH High Temperature belt conveyor belts with high temperature belts chain conveyor belts CHAIN DRIVERN BELTS curve conveyor belts CURVE CONVEYOR BELTS SPIRAL CONVEYOR BELTS Engineer BELTS Engineering ENGINEER BELTS PLASTICER BELTS PLASTIC WITH PLASTIC WITH PLASTIC WIRECT PLASTIC WIRE PLASTIC WIRE PLASTIC WIRE BELTS PLASTIC WIRE PLASTIC WIRE BELT BELT
DIRECT DRIVE BELT 3 TYPE No. DDK2 The left-handed and right-handed spirals are alternately incorporated, and driven by a dedicated sprocket in a type connected by a crimped rod. The dedicated sprocket is designed by specification of belts. The left-wound and right-wound spirals are arranged alternately and jointed with the pre-crimped rods. Since the direct sprocket drive is applied, the belt must conform to the specific specification. Feature Advantages ●As driven by sprocket, no slip meandering. Because the sprocket is used for driving, slip and meandering do not occur. ●Since rotating diameter can be reduced, transfer of transport material is smooth. Since the rotation diameter at terminals is small, smooth load transfer is ensured. ●Our own Hardy-2 ※It is a belt with low elongation and hard to deform. Because Kansai's unique Hardy-2 (※) is used, the belt is characterized by little elongation and high deformation resistance. ●Light weight because the number of parts is smaller than a belt with a chain. As compared to the chain driven belt DDK2 requires smaller number of component parts, so that it is lighter. ●Washing is easy because there is little dead space. Because of reduced dead space, easy washing is ensured. ●The standard specification of the belt is fixed, making it easy to select. Since the standard specification of belts has been established, selection is easy. ●It is a system with low total cost. The system is characterized by lower total cost. DDK2-5-6.35-1.2-0.9 3 Rod diameter Rod diameter 2 Rod pitch 1 spiral pitch Spiral pitch 4 Spiral diameter Spiral diameter ■How to express belt designation ■Standard specification (nominal size) ※Hardy-2 has a hard line of SUS304 with a hardness of 30% or more. Hardy-2 uses SUS304 hard wire having hardness increased by more than 30%. Table 1 1 2 3 4 This graph shows the growth of ordinary products at a certain level of load to 100. Comparison of elongation at the same load Normal product 100 100 71.4 80 60 40 20 0 Hardy-2 As shown in the graph, Hardy-2 is not longer than normal product. In addition, since the hardness is improved by 30% or more, the wear resistance is excellent and the life span is longer. By making the belt Hardy-2, reliable driving and long life are achieved. As is evident from the figure the elongation of Hardy-2 is smaller than that of ordinary belts. Because of increased hardness (by more than 30%) it has excellent wear resistance and longer service life. Hardy-2 ensures reliable drive and long life. ■Hardy-2 Strong Belt - Hardy-2 - Figure 1 Figure 2: The elongation of ordinary belt under specific load is taken as 100. Comparison of elongation under same load Ordinary belts Specification weight Weight (kg/m2) DDK2-16.9-19.05-1.6 3.32 DDK2-16.9-19.05-2.0 5.34 DDK2-10.1-12.7-1.4 4.48 DDK2-10.1-1.4 4.48 DDK2-10.1-12.7-12.7-1.6-1.6 5.90 DDK2-7.2-1-1.2-1-1-1.2-1-1-1-1-1-1-1-1-1-1-1.6 DK2-1-1-1-1.6
4 DDK2-16.9-19.05-1.6-1.6 DDK2-7.2-8.5-1.2-1.2 DDK2-10.1-12.7-1.4-1.4 DDK2-5.0-6.35-1.2-1.2 1 2 4 3
5 DIRECT DRIVE SYSTEM DDS Other ■DDS Direct drive sprocket DDS Direct drive sprocket In order to drive the belt reliably, the tooth is pulled into the mesh of the belt and rotate it directly. The materials are UHWWPE and casting stainless steel. The direct drive sprockets engage with the belt meshes and turn directly so as to ensure steady belt drive. The materials are UHMWPE and SUS303 Stainless steel(casting). 5 Figure 3 Figure 3 Belt type Belt type DDK2-16.9-19.05-1.6 DDK2-16.9-19.05-2.0-2.0 Weight kg/m2 3.32 5.34 Acceptable tension N/m 1470 3630 Sprocket Number of teeth O.D. W-F L H Number of teeth 8 50.0 50.8 38.4 57.2 25.5 12 75.1 50.8 63.5 57.2 38.1 8 34.2 30.5 23.8 38.1 18.4 12 50.9 30.4 12 50.5 40.5 40.5 40.5 26.4-2.4-1.47.4 2.7-2 2.7.7-2.7.7.7.7-2 2 DK 2 1 1 1 2.4-2 DK 1 1 2 1 2-2 ■Standard specification (nominal size) △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ △ Sprocket is made of stainless steel in stock F-F W O.D.
6 ■DDFR Direct Drive Filler Roll ■DDSB Direct Drive Support Bearings DDSB Direct drive support bearing between sprockets to prevent deflection of the belt. The material is UHWWPE. These rolls are used to prevent deflection of belts. The material is UHMWPE. Supports shaft in the middle when excessive strain occurs on shaft. The material is UHWWPE. When excessive strain occurs in the shaft, this bearing is used to support shaft. The material is UHMWPE. W F・F L F・F H ■SD belt system SD belt system We also offer SD belt system combined with single-row tooth sprocket. Sprocket material is SUS303, and sprocket dimensions other than standard specifications are also available. It is also effective when sprockets equivalent to the drum diameter is required, such as when replacing an existing drum drive. SD belt system with single row teeth sprocket is available. Sprocket material is SUS 303 and special specifications can be made. This is good for replacing friction roller system with same size sprocket as existing drive roller. B. D. O. D. W 6 7 Figure 4 Figure 4 Figure 5 Figure 5 Figure 5 a b c ※SD-1 and SD-6 are special specifications. If SD-1 or SD-6 are selected, a meeting is required. SD-1, SD-6 is a special specification. A previous arrangement will be needed in case of choosing SD-1, SD-6. ■Examples of application variety Design SD-1 ※ SD-2 SD-3 SD-4 SD-5 SD-6 ※ Belt type K2-15-20-2.6-2.3 K2-12.5-15-2.3-2.0 K2-10-12.5-2.5-2.0-1.8 K2-7.5-1.8-1.6 K2-5.0-1.6 K2-5.5-1.6-1.2 K2-5.0-6.0-1.4-1.2 Number of teeth O.D. W B.D Number of teeth 10 131 37.50 116.6 10 99 31.25 86.2 10 83 25.00 71.3 10 67 26.25 56.3 12 60 27.50 51.6 15 60 27.50 51.6 15 60 27.50 51.9 weight Weight kg/m2 8.4 8.4 7.6
7 DIRECT DRIVE BELT&SYSTEM Direct Drive Belt is a transport device that uses direct drive belt. It can be used for transporting small products and crossing lines. Conveyor belt system with direct drive belt. And it can be used for transportation and transfer of small products. Feature Advantages ●There is no slip or meander, and it is resistant to elongation, deformation, and wear. Non-slip & No meandering. High resistance performance in elongation , deformation and wear. ●aperture selection suitable for conveying products is possible. Possible to choose a suitable opening of belt for productsize. ●Since rotating diameter is small, transfer of transport material is smooth. Smooth transfer of product because of the small diameter of end roller. ●It is made of all stainless steel, so you can wash it every day and clean. Washable everyday and keep it clean because it's all stainless steel. Direct Drive Belt and System DIRECT DRIVE BELT SYSTEM 8 9
8 All Stainless Steel-made ●The main body frame and belt are made of stainless steel, so it is very sanitary and ideal for food transport. Of course, it can be used for purposes other than food transport. Extreme hygiene because all frames and belt of the machine are made of stainless steel and it's optimum for food transportation aswell as for other products. Made-to-order Design Made-to-order ●We will design and manufacture according to the local layout. Design and Manufacture of machine for each condition and each layout. ●We will prepare one unit according to your request without limitation of use and purpose. Provide a machine which meets requirements for any applications and purpose. ●There are plenty of options such as saucers, shots, and side guides. Many options available such as drain pan,shoot,side guard. ●Shoots and side guides can be removed without tools, making cleaning easy. Easy cleaning because shoot and guide are dis-mountable without tool. video
BALANCED BELT 9 TYPE No.K2 Specification Weight (kg/m2) K2-40-50-6.0 15.0 K2-25-30-5.0 23.7 K2-30-5.0 23.7 K2-30-40-5.0 12.7 K2-20-25-25-5.0-4.0 12.7 K2-20-25-25-20-2.6-2.6-16-2-1.6-2-1.6-16-16-2-2-2-2-16-2-2-16-2-2-15-2-2-2-2-2-2.6-1 ■Typical specification (nominal size) This is a type in which left-handed and right-handed spirals are interconnected with a crimped rod. The left-wound and right-wound spirals are alternately arranged and jointed with the pre-crimped rods. Feature Advantages ●Belt which can be used most widely. Widest range of application. ●It has a stable structure that does not mean easily. Stable construction for straight belt running. ■Designation K2-15-20-3.0-2.6 Table 3 Figure 6 Figure 6 1 2 3 4 BALANCED BELT 3 Rod diameter 2 rod pitch Rod pitch 1 spiral pitch 4 spiral diameter Spiral diameter
10 K2-10-15-2.0-1.8 K2-3-4-1.0-1.0 K2-3.1-3.3-0.9-0.8 11 13 14 K2-7-10-1.6-1.4 12 K2-20-25-3.2-3.0 10
GRATEX BELT 11 TYPE No. F2, A2 Left winding and right winding spirals are interconnected with straightened rods. A2 with rod pitch less than twice spiral pitch. F2 with rod pitch more than twice. The left-wound and right-wound spirals are alternately arranged and jointed with the straight rods. If the rod pitch is less than two-fold spiral pitch, the belts are called A2. If the rod pitch is equal to or greater than two-fold spiral pitch, the belts are called F2. Feature Advantages ●conveying of unstable product is possible because surface is smooth. The surface is flat, so that unstable items can be carried. ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be carried. ●It can be used for high temperature. The belts can be used at high temperature. ●aperture can be made small, so small conveying is possible. The belts can have tight mesh, they can carry small materials. F2-6-20-3.2-2.6 A2-8-14-3.2-3.0 Specification Weight (kg/m2) F2-8.5-30-6.0-4.0 43.5 F2-7.5-26-4.0-3.2 28.4 F2-6-28.4 F2-6-20-3.2-2.6 23.4 F2-4.2-4.2-15-2.6-2.0 20.2-3.4-14-1.2-1.2-1.2-1.4-1-1.2-1-1.2-1.2-1-1.2-1-1.2-1-1.2-1. ■Typical specification of F2 (nominal size) Specification Weight (kg/m2) A2-9-16-4.0-3.2 30.5 A2-8-14-3.2-3.0 28.3 A2-6-2.6-2.0 21.0 A2-5-6-2.0 21.0 A2-5-6-2.0-1.8 20.2 A2-4-3-1.4 19.3 ■Typical specification of A2 (nominal size) F2-6-20-3.2-2.6 A2-4.8-8-2.3-1.8 ■Designation 15 16 Figure 7 Table 7 Table 4 Table 5 Table 5 1 4 3 2 3 Rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch 4 Spiral diameter Spiral diameter 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch Spiral diameter Spiral diameter 4 Spiral diameter 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter 4 Spiral diameter Spiral diameter
DOUBLE BALANCED BELT 12 Type No. K2W, A2W DOUBLE BALANCED BELT Figure 8 Figure 8 K2W is K2 type, A2W is A2 type spiral, K2W is a crimped rod, and A2W is a type connected with a straightened rod. K2W uses the K2 type spiral (double) whereas A2W uses the A2 type spiral (double). K2W uses the pre-crimped rods to joint whereas A2W uses the straight rods. Feature Advantages ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be carried. ●It can be used even at high temperature. The belts can be used at high temperature. ●aperture can be made small, so small conveying is possible. Having fine mesh, the belts can be used for transportation of small items. A2W-6.5-12-2.6-2.3 K2W-6-12-2.6-2.0 Specification Weight (kg/m2) K2W - 15 - 30 - 6.0 -5.0 40.6 K2W - 12.5 - 35 -5.0 -4.0 26.8 K2W - 10 - 22-4.0 -3.4 26.5 K2W - 7.5 - 2.6 18.2W - 8 - 12.6 K2.6 - 12.6 - 12W - 12.6 - 12.6 - 12W - 12W - 12.6 - 12W - 12 ■Typical specification of K2W (nominal size) Specification Weight (kg/m2) A2W - 9.5 - 16 - 3.2 - 3.2 27.1 A2W - 8 - 14 - 3.2 - 2.6 22.7 A2W - 7 - 15 - 3.0 -2.6 23.3 A2W - 6.5 - 12 - 2.6 - 2.3 20.8 A2W - 5.5 - 1.6 - 1.6 - 1.6 - 13 13 13 13 13 - 13 - 13 - 13 13 13 13 13 - 1.7 - 13 - ■Typical specification of A2W (nominal size) K2W-7.2-17-3.2-2.6 A2W-4-7-1.8-1.2 ■Designation 18 17 Table 6 Table 6 Table 7 Table 7 1 3 2 4 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch 4 spiral diameter Spiral diameter 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch Spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter 3 rod diameter Rod diameter 2 rod pitch Rod pitch 1 spiral pitch 4 Spiral diameter Spiral diameter Spiral diameter Spiral diameter
COMPOUND BALANCED BALANCED BELT 13 Type No. A4, A3 The left-handed and right-handed spirals are alternately assembled and connected with straight-lined rods. A4 is a type in which one spiral is connected by four rods. A3 is a type in which one spiral is connected by three rods. The left-wound and right-wound spirals are fitted tightly together alternately and jointed with straight rods. A4 uses 4 rods for one spiral to joint. A3 uses 3 rods for one spiral to joint. Feature Advantages ●conveying of small parts and unstable products is possible because the surface is smooth. Since the surface is flat and smooth, the belts can carry small items and unstable products. ●allowable tension is large and heavy load conveying is possible. The allowable tension is high, so that heavy load can be transported. ●With large surface pressure of belt, it can be used for press process. The belt strength against pressure is high, so that the belts can be used for processing under pressure. ●It can be used for the refinement and cleaning process of textile products. The belts can be used for textile products refining and cleaning process. ●It can be used even at high temperature. The belts can be used at high temperature. A4－10.5－5.7－2.6－2.3 A3－8.5－5.6－2.6－2.3 ■How to express belt Designation Specification Weight (kg/m2) A4-11.7-6.5-3.0-2.6 40.1 A4-10.5-5.7-2.6-2.3 35.0 A4-9-5-2.0 30.8 A4-7.2-4.2-2.6 25.2 A4-6.2-3.7-1.4 22.7 A4-5.1-1.4-5.1-1.4-5.1-1-1.2-1-1-14-14-14-1.2-1-1-14-1-1-1-1-1-14-1-1-1-1-1-1-14-1 ■Typical specification of A4 (nominal size) Specification Weight (kg/m2) A3-9.6-6-3.0-2.6 40.0 A3-8.5-5.6-2.6-2.3 33.8 A3-7.9-2.3-2.0 28.1 A3-6.8-4.8-4.8-4.5-2.3-1.8 27.8 A3-5.8-4.2-2.0-1.6 24.3-4-3-3-1-1-1-1-1.3-1-1.3-1-1-1-1-1-3-1-1-1-1-1-3-1-1-1-1-1-1- ■Typical specification of A3 (nominal size) A4-10-5-2.3-2.0 A4-6.2-3.7-1.8-1.4 A4-3.7-1.7-2.1-1.2-0.8 A3-5.8-4.2-2.0-1.6 19 20 21 22 1 Table 8 Table 9 Table 9 Figure 9 Figure 9 3 21 4 3 1 4 3 Rod diameter Rod diameter Rod diameter Rod pitch 1 Rod pitch 1 Rod pitch 1 Rod pitch 1 1 1 Spiral pitch 1 Spiral pitch 1 Spiral pitch 1 Spiral pitch spiral pitch spinal pitch 1 Spiral pitch spiral
CONVENTIONAL BELT 14 Type No. S This type has a spiral in the same direction. Spirals wound in the same direction are arranged. Feature Advantages ●It's a low cost belt. Low cost ●The weight of the belt is light. Light weight ●Converting the winding direction of the spiral at regular intervals is enough to make it difficult to meander. Creep to one direction can be avoided by changing the spiral winding direction with regular intervals. S-20-2.3 1 Spiral eye open Spiral mesh spacing 2 Spiral diameter Spiral diameter ■S-25-3.0 6.9 S-25-2.6 4.7 S-20-2.6 5.4 S-20-2.6 5.4 S-20-2.3 4.5 S-20-2.0 3.1 S-15-2.0 3.4 S-15-1.8 3.2 S-15-1.8 3.2 S-15-1.6 2.9 S-12-1.6 3.3 S-12-12-12-1.4 3 S-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1-1 ■Typical specification of S (weight is reference data) Specification Weight (kg/m2) S -10-1.4 3.5 S - 8-1.6 5.5 S - 8-1.4 4.2 S - 6-1.4 6.3 S - 6-1.2 3.9 S - 5-1.2 6.5 S - 5-1.0 3.3 S - 4 - 4 - 4.9 4.3 S - 3 - 3 - 3 - 3 - 3 - 1.8 - 1.3 - 1.3 - 1.6 - 1.3 - 1.3 - 1.6 - 1.6 - 1.3 - 1.3 - 1.3 - 1.6 - 1 ②
FLAT WIRE BELT FLAT WIRE BELT TYPE No. FW Specification Weight (kg/m2) FW -24 - 27.4 - 5.0 - (1.5 x 12.7) 17.6 FW -18 - 27.4 - (1.5 x 12.7) 19.7 FW -12.7 - 25.4 - 5.0 - (1.5 x 12.7) 19.7 - 19.4 - 12.5.4 - 12.4 19 (FW - 12.0 - 12.5.5.5.4 - 12.4 - 12.5.5.5.4 - 12.5 ■Standard specification (nominal size) FW-24-27.4-5.0-(1.5 × 12.7) ■How to express belt Designation This is a type in which flat wire is continuously processed into a lattice shape and connected with a straight-line rod. The flat wires are arranged in the form of lattice and jointed with the straight rods. Feature Advantages ●Sprocket drive enables reliable and stable running. The positive sprocket drive ensures stable running. ●Since the open area is large, it is highly breathable and dewaterable. Large open area ensures high air permeability and dehydration capacity. ●Belt surface is smooth and conveying of products prone to tipping is possible. Because the belt has smooth surface, it can carry unstable products. ●washing is easy. The belt can be easily washed. ●CFW can be used for curve. CFW can be used for the curved conveyor. 15 Figure 11 Table 11 1 1 2 3 4 3 Rod diameter Rod diameter 2 rod pitch 1 flat wire pitch 4 flat wire Size of flat wire ※Pitch is nominal. Please contact us if you need detailed dimensions.
16 FW-16-27.4-3.0-(1.2 x 9.5) FW-24-27.4-5.0-(1.5 x 12.7) FW-14-13.85-3.0-(1.2 x 9.5) CFW-24-27.4-5.0-(1.5 x 12.7) 27 28 29 30 Hack type header type belt surface treatment 25 26
FLAT FLEX BELT FLEX BELT 17 TYPE No. BL, commonly known as "chocolate conveyor belt", is a type made by continuously bending wires. Usually these belts are called Chocolate Conveyor belts which are made by assembling the successively bent wires. Feature Advantages ●Sprocket drive enables reliable and stable running. The sprocket drive ensures positive and stable running. ●The rotating diameter can be reduced, and the product can be transferred smoothly. The rotation diameter at terminals is small, so that smooth products transfer is ensured. ●washing is easy and sanitary. Easy washing is ensured. ●Since the open area is large, it is highly breathable and dewaterable. Because of large open area, high air permeability and dehydration capacity are ensured. Span BL-10-1.6-13-S ■Standard Specification Standard Specification ■Designation pitch mm (mm) Pitch wire diameter φ (mm) Wire diameter Minimum span (mm) Minimum span (mm) Overall width 5 0.9 30 30-4200 6 1 30 7 1.2 7 1.4 30 10 1.6 30 13 1.8 40 15 2 40 15 2.3 50 18 2.6 20 20 20 3.20 3.2 130 130 13 130 13 130 130 20 130 13 13 2 13 20 2 130 2 130 2
18 BL-12.7-1.8 BL-8.5-1.6 (with stopper) 32 33 BL-8.5-1.6 BL-7-1.2 35 36 BL-10-1.6 34 (with product stopper)
Specification Weight (kg/m2) R2-6-63.5-13.8-3.0 32.9 R2-5.2-63.5-12.0-2.6 32.9 R2-4.6-50.8-8.0-2.3 24.2 R2-4-50.8-10.8-10.0-2.0 27.6 R2-3.2-3.2-3.2-50.8-17.2-17.2-2-3.2-17.2-17.2-2-17.2-2-RING RING TYPE TYPE RING RING RING RING TYPE TYPE TYPE TYPE TYPE There are two ways to enlarge aperture: collar insertion and spot welding. Usually these belts are called Eye Link belts. Wires are formed into eye-links and jointed with rods. The mesh opening is increased by inserting collars or by spot welding. Feature Advantages ●Sprocket drive enables reliable and stable operation. The positive sprocket drive ensures stable running. ●The surface is smooth, suitable to transport unstable products. The belts have smooth surface, so that unstable products can be carried. ●washing is easy. Washing is easy. ●Since the open area is large, it is highly breathable and dewaterable. The aperture can be increased for high air permeability and dehydration capacity. ●conveying of high speed and heavy load is possible with reinforcement plate. Reinforcement plate links are made for heavy load and high speed. R2－4－25.4－6.0－2.0 ■How to express belt designation ■Standard specification (nominal size) Figure 13 Table 13 13 1 4 3 2 3 Rod diameter Rod diameter 2 Rod pitch 1 glasses Link pitch Eye link pitch 4 glasses link diameter Eye link diameter
20 R2-10-38.1-6.0-2.0 (welded type) R2-4-31.75-7.0-2.0 R2-5.2-50-6.0-2.6 R2-2.4-25.4-5.0-1.2 (with chain) 37 38 39 40 ed f ■Examples of application (with chain) (welded type)
SANI GRID BELT SANI GRID BELT 21 TYPE No. R1, R1S R1-15.875-5 R1S-5-0.9 R1-19.05-5.0 (with U bar) This is the simplest type. Depending on the type, it is available to install a U-bar to prevent the product from falling. Material is SUS 304 or hard carbon steel. wire diameter 3mm or less type is called R1S. Both ends of straight wire are bent, and the wires having bent ends are assembled. These belts are most simple ones. Some versions can be provided with the U bars preventing products falling. The material is generally SUS304 or hard steel wire. The belts having wire diameter 3 mm or less are called R1S. Feature Advantages ●High open area with high opening rate. ●Since the structure is simple, washing is easy. Simple structure ensuring easy washing. ●Sprocket drive enables reliable and stable operation. The positive sprocket drive ensures stable running. R1ー19.05ー5.0 ■How to express belt Designation R1S - 7-1.6 ■Designation Specification R1 − 25.4 − 6.0 R1 − 19.05 − 6.0 R1 − 19.0 − 19.05 − 5.0 R1 − 5.875 − 5.0 R1 − 12.7 − 4.0 − ■Standard specification of R1 Specification R1S − 12.7 − 3.0 R1S − 12.7 − 2.6 R1S − 10 − 2.3 R1S − 10 − 2.0 R1S − 8 − 1.8 R1S − 7 − 7 − 1.4 R1S − 1.4 R1S − 6 − 1.2 R1S − 5 − 0.9 ■Standard specification of R1S Figure 14 Figure 14 Figure 15 Table 14 Table 14 Table 15 Table 15 43 42 41 1 2 1 2 1 Rod pitch 2 Rod diameter Rod pitch 1 Rod pitch 2 Rod diameter Rod pitch 2 Rod diameter (with U-bar)
22 Special type SPECIAL TYPE K2-6-10-1.6-1.6 (with flat plate protrusion) K3-5.1-7.2-1.6-1.2 KF2-5-6.5-1.4 (-1.2 × 1.6) KF2-4-9-1.4 (-0.6 × 1.2) AW3-10-3.4-1.6-1.2 AF3-7.5-1.6 (-0.8 × 1.5) 2-4-4-4-40-40-4-4-4-4-40-1.4-1.4-1.4-1.4-4-4-1.6 (-1.6 (-4-4
PLASTIC WIRE BELT Planet PLASTIC WIRE BELT This net is mainly woven using polyester materials, and there are weaving methods such as plain weaving, twill weaving, versushi weaving, and heavy weaving. Designed suitable for Conveyor applications, flexible yet robust and versatile. Plastic wire belts woven mainly of polyester fiber. Various types of weave are available, such as plain weave, twilled weave, satin weave, double-layer, etc. Optimal design to obtain high degrees of flexibility and durability, our plastic wire belts can be used in a wide range of applications. Feature Advantages ●It is very light and easy to handle. Lightweight and easy to treat ●It can be used at high speed. Available under high-speed operation ●This product is highly breathable, rigid, and dehydrated. Good air permeability, dehydration performance and rigidity ■Standard Specifications Standard Specifications (single layer) Type mesh Mesh (book / 2.54cm) Spatial rate Porosity (%) Thickness (mm) Material Remarks Vertical Warp horizontal Weft DOP-9S 10 47 1.7 PPS ※2、 ※4 DOP-10K 11 10 39 1.7 PET ※1、 ※4 DOP-10EGR 10 11 40 1.5 PET ※4、 ※5 DOP-14KR 15 15.5 45 1.1 PET ※1、 ※4 OP-16K 17 15 26 1.3 PET ※1 DOP-18K 19.5 19 36 0.9 PET ※1、 ※4 DOP-18F 22 22 23 1.1 PET ※3、 ※4 DOP-18S 21 21 32 1.0 PPS ※2、 ※4 ※1: Hydrolysis resistance grade ※2: Chemical and heat resistance grade ※3: Fluorine resin coat variety ※4: Anti-heat shrinking treatment ※5: Flat yarn for warp wires Type mesh Mesh (book / 2.54cm) Spatial rate Porosity (%) Thickness (mm) Material Remarks Vertical Warp horizontal Weft OP-25K 28 27 32 0.7 PET ※1 DOP-25K 30 29 29 0.7 PET ※1、 ※4 DOP-30S 34 32 27 0.7 PPS ※2、 ※4 OP-54 60 44 20 0.5 PET DOP-54 56 48 19 0.5 PET ※4 OL-16K 18.5 17 21.1 1.6 PET ※1 OS-44 51 35 21 0.8 PET OS-60 69 53 19 0.6 PET (multi-layer) Type mesh Mesh (book / 2.54cm) Breathed air permeability (cm3/cm2/s) Thickness (mm) Material Remarks Vertical Warp horizontal Weft PP-40 41 13 × 2 280 2.5 PET PP-40N 45 16 × 2 2 2 2000 1.8 PA PP-60 RE(A) × 170) ※6 PP-60RE(B) 63 16×2 350 1.5 PET ※6 PP-100RE 104 14×2 270 1.5 PET ※6 ※Antistatic treatment (cloth) (Filter Cloth) Type Mesh (book / 2.54cm) Breathing Thickness (mm) Material Remarks Vertical Warp horizontal Weft S3685S 38 20 160 1.6 PET Nh6075R 61 21 120 1.4 PET Nh10075S 95 25 150 1.1 Lh4085R 40 150 150 150 150 150 160 260 25 260 160 260 160 260 260 160 25 160 25 25 160
58 59 60 ＰＰ－１００ＲＥ ＰＰ－６０ＲＥ（Ａ） ＳＥ６０９０Ｓ 55 56 57 Ｎｈ６０７５Ｒ ＯＳ－４４ ＯＬ－１６Ｋ 52 53 54 ＤＯＰ－３０Ｓ ＤＯＰ－１８Ｋ ＤＯＰ－１０ＥＧＲ 24
PLAFLON PLAFLON PLAFLON Aramid fiber and glass fiber meshes and sheets are coated with fluoropolymer and can be used in various fields such as food, printing, and textiles. Plaflon is made of aramid fiber or glass fiber with a fluororesin coating. It can be used in a variety of fields, such as the food, printing, and textile industries. Feature Advantages ●It is heat-resistant and can be used at wide temperature. Superior heat resistance allows it to be used across a wide range of temperatures. ●The fluoropolymer coating has excellent non-sticky and release effect. Fluororesin coating realizes non-adhesive and superior exfoliative performance of the surface. Sheet type Type Type Thickness (mm) Base material TPS-08H 0.16 Aramid fiber TPS-12H 0.31 Aramid fiber TPS-14H 0.35 Aramid fiber GPS-10 0.23 Glass fiberglass fiber GPS-14 0.33 Glass fiberglass fiberglass fiberglass fiberg GPS-14 0.333 Glass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass fiberglass-222222222222222222222222222222 0.222222222-35 0 ※PLAFLON has other varieties besides the above. Other types of Plaflon are also available. 61 62 mesh type Mesh type sheet type Sheet type ■Standard Specifications (Mesh type) Type Mesh (2.54cm) Thickness (mm) Base material vertical Warp horizontal Weft TSL-5 5 5 1.15 Aramid fiber * Aramid fiber TL-5 5 5 5 0.85 Aramid fiber TP-12 13 12 0.60 Aramid fiber Aramid fiber GL-5 5 5 0.85 Aramid fiber TP-12 12 12 12 12 0.60 Aramid fiberglass fiber GL-5 GL-5 GL-5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
WOVEN WIRE ROPE MESH WOVEN WIRE ROPE MESH Rope Zhijin Net This is a wire mesh woven using a rope line on the vertical line, and is flexible. In addition, rolling processing is also possible. Wire mesh woven using wire rope in the warp direction imparts greater flexibility. It can be calendered as an option. Feature Advantages ●It is mainly used for belt filter and dryer. This belt is mainly used for belt filters and dryers. ●Since aperture of belt is small, fine product conveying is possible. Since the belt has small apertures, it can convey small products. ●The belt is thin and light. The belt is thin and lightweight. ●It has a large opening rate and is rich in breathability and dehydration. High open area produces high air permeability and dehydration capacity. ●washing is easy. Easy to wash. (φ0.23×7 twisted 7-ply)/φ0.7×10mesh RS-16 (φ0.13×7 twisted 7-ply)/φ0.4×30/24mesh 63 65 64 ■Standard specifications Specification Specification Weight (kg/m2) (φ0.3×7 twisted 7-ply)/φ1.0×5/5mesh 2.5 (φ0.25×7 twisted 7-ply)/φ0.8×6.5/6.5mesh 2.0 (φ0.23×7 7-ply)/0.7×10/10mesh 2.1 (φ0.19×7-ply)×7 φ0.7-ply (φ0.7-ply)×17-ply (φ0)×10.7-ply)×10×10×10×10×10×10×10×10×10×10×10.7 10×1 ◆There is also an RS type specializing in driving performance. RS type is specialized in running performance. Table 18 Table 18 ■RS type specification Specification weight Weight (kg/m2) RS-10 (φ0.234×7 twisted 7-ply)/φ0.61×10/10mesh 1.7 RS-16 (φ0.213×7 twisted 7-ply)/φ0.61×16/18mesh 3.1 RS-20 (φ0.193×7 twisted 7-ply)/φ0.457×20/20mesh RS-25.25 φ25-20 (φ0) RS-25-25-257 RS-25 20 RS-20 RS-25 25 RS-25 RS-20 (φ20
HIGH TEMPERATURE BELT 27 High temperature belt For use under high temperature, such as sintering, brazing, quenching, tempering, tempering, tempering, and slow cooling. It is important to select the appropriate belt type and material that can withstand even at high temperatures. These belts can be used for sintering, brazing, hardening, firing, tempering, lehr, etc. It is important to select the belt type and material which can endure high temperature. How to select high temperature belts Selecting the belt for high temperature 1) We select the best material for operating temperature and atmosphere gas. Select the material best suited to the operating temperature and atmosphere gas. 2) Select belt type that can withstand loads. Select the belt type capable of enduring load. 3) Select a mesh suitable for the product. Select the mesh suited to products. Uses belt type Belt type sintering brazed Brazing quenching hardening firing tempering slow cooling Lehr K2W, A2W, A4, RRW K2W, A2W, A2W, RR, RRW, A4, K2 K2W, A4, F2 K2, A4 K2W, A2W, A4, A4, A4, A4, F2, K2 K2, K2, K2, K2, K2, K2, K2, KF2, A4 SUH314, AISI314, SUS310SUS314, SUS314, SUS314, SUS314, SUS31014, SUS314, SUS314, S ※・NCHW1, SUS310S SUS304, (SUS410), (SUS430), SUS304, SUS410, (SUS430), and (SWRM) Material Materials ■Typical uses, belt types and materials ■Components of typical materials Materials Materials SUH 330 AISI 314 SUS 310S Inconel 601 ※ NCHW1 SUS 304 SUS 410 SUS 430 ≤ 0.15 ≤ 0.25 ≤ 0.08 ≤ 0.15 ≤ 0.15 ≤ 0.15 ≤ 0.15 ≤ 0.12 ≤ 1.50 to 3.00 ≤ 1.50 1.50 to 1.50 ≤ 1.50 1.50 to 1.50 ≤ 1.50 ≤ 1.50 to 1.030 0.0 0 0 0 0 0.0 ≤ 0 ≤ ≤ 1.00 0 0 00 0 0 ≤ 1.0 ≤ 0 ※Inconel601 ※This is a registered trademark of INCO Corporation. ※Inconel601 ※is the registered trade mark of INCO LIMITED. ※Inconel601 ※This is a registered trademark of INCO Corporation. ※Inconel601 ※is the registered trade mark of INCO LIMITED. HIGH TEMPERATURE BELT Table 20 Table 21
28 A4-7.2-4.2-2.0-1.6 F2-7-30-4.0-3.2 K2W-5-10-2.0-1.8 66 67 69 68 RRW-7-12-2.6-2.6
HIGH TEMPERATURE BELT 29 Type No. RR,RRW is a type commonly used for metal heat treatment. Spirals wound in one direction assembled and rod-through at intersection of spirals. These belts are used for heat treatment of metal products. The spirals of the same direction are arranged, and the rods are passed through the spiral intersections. Feature Advantages ●This belt has very little width shrinkage. The belts are characterized by extremely reduced widthwise shrinkage. ●The unique structure of this belt is large in allowable tension. Because of unique structure the belts have high allowable tension. Specification Weight (kg/m2) RR − 27-25 − 4.0 15.3 RR − 25-23 − 4.0 17.1 RR − 20 18 − 3.2 13.9 RR − 16 − 13 − 3.2 13 − 3.2 3.2 19.2 19.5 RR − 13 − 13 − 13 − 10 −2.6 16 12 12 12 12 12 12 RR 12 RR RR 12 RR RR RR RR 12 RR RR 12 RR RR 12 ■Typical specification of RR (nominal size) ■Typical specification of RRW (nominal size) ■How to express belt designation ■Designation RR ー 20-18 ー 3.2-3.2 RRW ー 12.5-25 ー 5.0-4.0 ROD REINFORCED BELT Figure 16 Figure 16 Figure 17 Figure 17 Specification Weight (kg/m2) RRW − 12.5 − 25 − 5.0 − 4.0 31.7 RRW − 4 − 12 2.6 39.1 Table 23 23 23 2 23 23 2 2 RRD 2 RRD RRD RRD RRD RRD RRD RRD RRD RRD 23 2 239.2
30 RRW-12.5-25-5.0-4.0 RR-12-12-2.0-2.0 RRW-7-12-2.6-2.6 RR-10-10-2.0-2.0 72 71 70 73
CHAIN DRIVEN BELT 31 Conveyor belt with chain attached to both sides of normal wire conveyor belt. Belt and chain are matched by stay pin. These belts are made by fitting chains to both sides of ordinary wire conveyor belt. The belt and chain are synchronized through stays (cross supports). Feature Advantages ●Since the chain is driven by sprockets, there is no meandering. Because chain is driven by sprocket, meandering does not occur. ●By adjusting the pitch of the belt, it can be assembled into various types of chains. Various types of chain can be applied by adjusting belt pitch. ●The chain and stay make it easy to install francs and stoppers. It is easy to attach side guard and product stopper in combination with chain and stay. Chain c/c Chain c/c Chain c/c Chain c/c Chain type K2 stay pin type K2 GK -1 type K2 GK-1 type Stay pin type ●In a common type, a rounded bar (stepin) is embedded in the pin part of the chain on both sides, and the belt is a type that adjusts the thickness of the lasen so that the round bar passes through the inside of the lasen. The step-cut round rod (stay pin) is fitted to chain at both sides, and the thickness of spiral is adjusted so that the round rod passes inside the spiral. Thickness Constant Thickness Large Lasen Embedded With large spiral triangular spiral CHAIN BELT 75 76 77 Stepin type Stay pin type 74 Figure 18 Figure 19 Figure 19
32 Chain C/c K2 Flat Bar Type K2 Flat Bar Type 2 Attachment Type ●Flat bar type Flat bar type A chain with Attachment is used to attach a flat bar to the Attachment on both sides, and the flat bar is the same as the stepin type, or the belt is placed on the flat bar. In order to bring the belt to the chain center, a spacer must be placed between the Attachment and the flat bar. Chain with attachment is used. Flat bar is fitted to attachment at both sides. The flat bar is passed inside the spiral (as with stay pin type) or the belt is put on the flat bar. Spacer must be provided between the attachment and the flat bar so that the belt is located in the chain center. ●Angle channel type Angle channel type This type is used to prevent deflection, such as when the chain cores are wide or when the belt receiving rail cannot be installed due to heavy load. It is assembled using the same installation method as a flat bar. This type is used to prevent deflection in case chain c/c is wide but support rail can not be installed. The same installation procedure as that applied to the flat bar is applied. ●Pipe type is the same as the angle type, but it is necessary to crush the pipe to install it in Attachment. In addition, by adopting an EP type in the chain, it is possible to assemble the same as a stepin type, and it is lightweight and less likely to produce deflection in the width direction. Similar to angle type. With pipe type, however, it is necessary to crush pipe ends so as to fit to the attachment. If EP type chain is used, the same assembling procedure as that applied to the stay pin type can be applied. In this case the weight is reduced, and the widthwise deflection is suppressed. Figure 20 Figure 21 Figure 21 Figure 22 Chain core Chain c/c K2 pipe + EP type K2 pipe + EP type chain core Chain c/c K2 angle type Attachment type 79 Large Lassen embedded with large spiral 78
CHAIN DRIVEN BELT 33 The belts used can be mounted on most types of belts, including the applicable belts Zhijin mesh type. It is possible to fit to the belts of almost all types, including woven wire rope mesh type. Selection of wire conveyor belt with chain Selection of wire conveyor belt with chain 1 Belt selection The belt type, wire diameter, and pitch are selected according to the type, shape, dimensions, and weight of the conveyor belt type. Select the belt type, wire diameter and pitch according to type, shape, size, and weight of products. 2) Selection of chain support Selection of chain and support The chain stay is selected based on the conditions of the conveyor and the width, length, speed, and machine layout of the belt. Select the chain and stay according to product conditions, belt width, length, speed, machine layout, etc. With angle product stopper flange with stopper, with side guard with stopper, angle product stopper 80 81 conveyor belt with chain CHAIN DRIVEN BELT
34 Cited from catalog of Tsubakimoto Chain Co., Ltd. 2.5 RS40 RS60 RS80 RS100 RS100 RF2040 RF2060 RF2060 RF2080 RF2080 RF2100 RF03100 RF05100 RF0 9.525 12.75 19.25 19.05 25.40 25.40 31.75 25.25 19.40 19.25.25 19.30 19.5 19.2.5 19.25 19.5 19.5 19.5 19.5 19.2.2.2.2.2.2.39.2.2 ■Chain Dimension Table Chain size Unit (mm)
CURVE CONVEYOR BELT 35 Curve Conveyor is used for connecting lines and changing directions. Sprocket drive enables reliable and stable operation. The curve conveyor is used for line connection or direction change. The sprocket drive ensures reliable and stable running. ■Typical specification of CR1 (nominal size) ■Typical specification of CBL (nominal size) Type Pitch (mm) Inside pitch line Diameter R (mm) Inside R 19.05 15.875 6.0 5.0 5.0 762 Type Pitch (mm) Inside pitch line Diameter (mm) Wire diameter node Number of spans Net width R (mm) Inside R Inside R CBL 7 1.8 5 7 9 11 13 400 600 80 100 600 600 10 60 60 600 60 10 60 60 60 60 60 60 60 60 60 Common specification of CBL (40 Common specification of CBL (mm) Common specification of CBL ■Standard specification of CFW (nominal size) ■Standard specification of CCSP (CCF2) (nominal size) Specification CFW-24-27.4-5.0-(1.5 x 12.7) CFW-18-27.4-5.0-(1.5 x 12.7) ※The minimum curvature radius is 2.2 times that of the belt width ※Min. inside R = Belt width x 2.2 ※Depending on the chain manufacturer and material, it may be smaller than the dimensions shown in the table above. ※It may be smaller than value in the table according to chain maker and type of material. CR1, CBL, and CCSP (CCF2) are only for curves, and the inner curvature radius is fixed. LR, LF2, and CFW can be combined with curves and straight forwards with a single belt. For more information, please contact us. CR1,CBL and CCSP(CCF2) are only used for curve and inside radius is fixed. LR,LF2 and CFW are flexible to be used for both curve and straight in one belt. Please contact for details. Chain No. Outside 40 50 60 60 60 60 40 × 2 60 80 50 × 2 80 60 × 2 400 500 600 600 100 400 100 100 300 500 200 200 600 R=4 W R=2, W R=5, W R=5/3, W R=W R=W R=3, W R=W ※The minimum value of the inner curvature radius Min. inside radius ※The relationship between the inner curvature radius (R) and Chain c/c (W) curve conveyor belt CURVE CONVEYOR BELT Table 25 Table 26 Table 27 Table 27 Table 28 Table 28
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