Manufacturing processes

We manufacture hi-quality products can be used with confidence according to standards set for each product.

Kansai Wire Netting manufactures products through its quality management system for customers to use without worry. Most of products are "custom-made" and we produce a wide variety of high-quality products with the accumulation of technologies and unique production facilities that can shape any needs.

Example of Wire Conveyor Belt Manufacturing Process

Wires are processed into rods and spirals to assemble belt and weld edges. Stretching process to control straightness of belt and degreasing process are available as an option. Belt will be shipped after inspection.

1. 

   1
   Material inspection

   Measure wire diameter and check other properties before using.

2. 

   2
   Rod processing

   Use gears to cirmp wire.

3. 

   3
   Spiral processing

   Spiral wires are processed using special jigs.

4. 

   4
   Embedded

   The spirals of right wound and left wound are alternately arranged and connected by rods.

5. 

   5
   Welding processing

   Weld rod end and spiral end at belt edge.

6. 

   Option
   Stretching

   By rearranging a part of belt, left and right length of belt are adjusted to make sure belt will run straightly.

7. 

   Option
   Degreasing processing

   Neutral detergent removes processed oil.

8. 

   6
   Product inspection

   Inspections are conducted in process at each process, but final inspections are performed before shipment.

Example of Screen Manufacturing Process

Wire is crimped and woven on weaving loom. After finish weaving, wire mesh is processed to have hook strips ( which is necessary to install mesh on vibrating sieve machine )and mesh ends are finished to stop fraying. Then, it is shipped after inspection.

1. 

   1
   Material inspection

   Measure wire diameter and check other properties before using.

2. 

   2
   Material processing

   Use gears to cirmp wire.

3. 

   3
   Weave processing

   Pre-crimped wires are arranged as warp wires and other pre-crimped wires are inserted as weft wires on weaving loom.

4. 

   4
   Finishing process

   Wire mesh is processed for hook strip and edge is finished to stop fraying so that wire does not come off from end of wire mesh.

5. 

   5
   Additional processing

   If necessary, hook strip is fixed by riveting and silicon rubber or EVA is used to protect or reinforce a part of wire mesh.

6. 

   6
   Final inspection

   Inspections are conducted in process at each process, but final inspections are performed before shipment.